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4.0 

ATTACHING THE CABLE AND HARDWARE 

 

Each complete system comes with a cable system and a Slider unit.  The cable system includes an upper cable support 
bracket, a lower cable support bracket, cable, shackle, karabiner, and hardware and tension spring.   

 

Trylon TSF offers (2) different types of cable; the standard is a 3/8” diameter 7x19 strand galvanized aircraft cable, 
with a optional 3/8” diameter 7x19 strand stainless steel cable Type 302/304.  

 

The cable support brackets and associated hardware are designed to attach to ladder rungs or other structures as per the 
installation drawings attached.  For ease of climbing it is recommended that the cable support brackets be centered on 
the ladder rungs, allowing the maximum space for hands and feet when climbing and descending the ladder.  This will 
also help prevent a pendulum effect if a fall occurs. 

 

The lower cable support bracket is installed as close to ground level as possible, with the “hook” end at the bottom. 
Ensure that you attach the bottom bracket to two rungs of the ladder.  The hook end has provision for attaching the 
turnbuckle and spring arrangement used for tensioning the cable.  Attach the turnbuckle to the hook end of the cable 
support and then affix the spring to the turnbuckle.  It is a good idea to center the turnbuckle housing on the threaded 
rods. Extend the distance between the threaded rod ends to allow maximum take up of slack upon tensioning. 

 

The top cable support bracket is installed at the top of the ladder.  Ensure that you attach the bracket to the top two 
rungs of the ladder.  The hook end of the top bracket is always installed at the top for two reasons.  With the hook end 
at the top, the user gets the most use from the cable.  More importantly, the bracket is designed to absorb energy in the 
event of a fall, reducing shock loads on the person falling. This energy absorption is accomplished by a bending action 
in the cable support bracket. Never install the top bracket upside down (i.e. hook at the bottom).  

 

The upper end of the cable assembly includes a factory-formed eye termination with a proper sized thimble.  A wire 
rope thimble and u-bolt clamps are provided to terminate the cable at the lower end.  The upper end of the cable is 
attached to the top bracket with a shackle supplied in the system.  Install the cotter pin to prevent loosening of the bolt.  
The lower end of the cable is attached directly to the spring, which fits snugly on the thimble. 

 

After the cable has been attached at the top end, you can terminate the bottom end of the cable. First fit the cable onto 
the 3/8” thimble, attach the cable clamps provided, install with the spring and then tension the spring to eliminate any 
slack in the cable. This is to remove unnecessary side-to-side flexing of the cable.  The spring will allow for thermal 
expansion and contraction of the tower and some side loads on the cable from wind and / or climbing action. Cut excess 
cable off the bottom end. 

 

Intermediate cable guides (stand-off brackets) are supplied that secure the cable to prevent it from chafing against the 
ladder in windy conditions and to prevent the cable from vibrating.  These cable guides are fastened to the ladder rungs.  
Approximate spacing for the guides is 25 ft intervals.  Stagger the cable guide spacing from 23 to 27 ft at random 
intervals to cancel the tendency for harmonic vibration of the cable under certain wind conditions.  To bypass the cable 
guides with the Slider, remove the cable from the guide you are passing by pulling the cable from the guide (DO NOT 
REMOVE CABLE SLIDER FROM THE CABLE TO PASS CABLE GUIDES). It is recommended that you re-insert 
the cable in the guides as you pass them.   No tools are needed to insert or remove the cable from the guides, just push 
and pull the cable as needed

.  

 

 

Avoid contacting the vertical lifeline (safety cable) with sharp edges, protruding bolts, electrical and other hazards that 
could cause damage. 
 

Содержание TSF COUGAR

Страница 1: ...A Z259 2 1 98 ANSI Z359 1 2007 Canada USA Revision date April 27 2012 User Installation Instruction Manual Manual 4 957 0000 R02 Utilizing a Full Body Harness attach the Cougar Slider only at this Ste...

Страница 2: ...14 0 Inspection of Slider 9 15 0 Cable Slider Inspection Guidelines 9 16 0 Labels Markings 10 17 0 Slider to Cable Installation Steps 11 18 0 Installation Instructions for Cougar Cable Systems 12 19...

Страница 3: ...nce log as well All safety cable systems and components are to be used under the safety standards in place in the jurisdiction in which you are working These instructions are not meant to modify or su...

Страница 4: ...rest systems when exposed to a fall hazard Use caution when installing Cougar Safety Cable Systems near power lines Cougar cables are conductive Do not connect to a partially installed System 3 0 ABOU...

Страница 5: ...ption is accomplished by a bending action in the cable support bracket Never install the top bracket upside down i e hook at the bottom The upper end of the cable assembly includes a factory formed ey...

Страница 6: ...equired to use with this System a properly certified full body harness with a frontal D ring attachment at the sternum chest certified for ladder climbing CSA Z259 10 06 Class AL Make sure that clothi...

Страница 7: ...n support a minimum load of 5000 pounds CERTIFICATION IS APPLICABLE TO THE SAFETY CABLE SYSTEM ON THE STRUCTURE ONLY NEITHER THE MANUFACTURER NOR CSA HAS INVESTIGATED THE ANCHORAGE SYSTEM The System s...

Страница 8: ...USE ATTACHING THE CABLE SLIDER TO A CABLE Attaching the Slider to the cable can be easily accomplished with one hand For specific details refer to the section 17 0 SLIDER TO CABLE INSTALLATION STEPS...

Страница 9: ...a counterweight to provide stiffness 14 0 INSPECTION OF SLIDER A visual inspection of the Slider is required before each use Detailed inspections should be conducted on a regularly scheduled basis as...

Страница 10: ...10 16 0 LABELS MARKINGS COUGAR SLIDER LABELS MARKINGS SAFETY CABLE per Drawing 1702023...

Страница 11: ...SLIDER TO CABLE INSTALLATION STEPS Step 1 Step 2 Hold the Slider so that the engraved arrow Squeeze the top and the bottom of on the Slider is pointing upwards as above the pivot arms as shown b Step...

Страница 12: ...12 18 0 COUGAR SAFETY CABLE SYSTEM INSTALLATION...

Страница 13: ...13 19 0 COUGAR SAFETY CABLE SYSTEM INSTALL FOR LADDERS _...

Страница 14: ...14 20 0 COUGAR SAFETY CABLE SYSTEM INSTALL FOR ALL WELD GUYED WITH MID PANEL STEP HORIZONTALS...

Страница 15: ...15 21 0 COUGAR SAFETY CABLE SYSTEM INSTALL FOR ALL WELD GUYED WITHOUT MID PANEL STEP HORIZONTALS...

Страница 16: ...16 22 0 COUGAR SAFETY CABLE SYSTEM INSTALLATION FOR MONOPOLES...

Страница 17: ...17 23 0 COUGAR SAFETY CABLE SYSTEM INSTALLATION FOR WOOD POLES...

Страница 18: ...18 24 0 COUGAR SAFETY CABLE SYSTEM INSTALLATION FOR SUPERTITAN TOWERS...

Страница 19: ...19 25 0 COUGAR SAFETY CABLE SYSTEM INSTALLATION FOR SUPERTITAN MAX TOWERS...

Страница 20: ...___________________________________ LIFE LINE MODEL NUMBER ____________________________________________________ DATE PURCHASED ____________________________________________________________ SITE LOCATIO...

Страница 21: ...21 INSPECTION DATE STATUS OF ITEMS CORRECTIVE ACTIONS MAINTENANCE PERFORMED PERFORMED BY...

Страница 22: ...re provided expressly in lieu of all other warranties whether express implied or arising by statute or otherwise in law or from a course of dealing or usage of trade including but not limited to warra...

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