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14

Operating instructions

E500EN_05.DOC

4.1 Working with chamfering and

deburring tool

2

3

1

1

Speed controller

2

Motor

3

On/off switch

1. Set the speed controller (1) to the highest level (= level 6).

2. Push the On/off switch (3) on the motor (2) and press the

switch down till it catches

.

Motor runs.

1. Only move the machine towards the workpiece when full speed

has been reached.

2. Processing material.

When deburring or chamfering the device must always be

moved

from left to right

(up-milling).

Switch on chamfering and

deburring tool

Fig. 33404

Working with chamfering and

deburring tool

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Содержание TKA 500-0

Страница 1: ...Operator s manual english TKA 500 0 ...

Страница 2: ...r height 9 3 2 Select triple multi edge cutter as tool 10 3 3 Use radius tool and multi edge cutters as a tool 11 4 Operating instructions 13 4 1 Working with chamfering and deburring tool 14 5 Maintenance 16 5 1 Change tool 18 5 2 Change multi edge cutter 19 5 3 Change impeller 20 5 4 Replace carbon brushes 20 6 Original accessories and expendable parts 21 Guarantee Replacement parts list Address...

Страница 3: ...e the appliance is used check the plug the cable and the appliance for damage Ø Keep the appliance dry and do not operate in damp rooms Ø When using the electric tool outside connect the fault current FI protective switch with a maximum breaking current of 30 mA Warning Danger of injury due to incorrect handling Ø When working with the machine wear safety glasses hearing protection protective glov...

Страница 4: ...ver sharp edges Ø Arrange for startups and checks on manual electric tools to be carried out by a trained engineer Only used the original accessories provided by TRUMPF Warning Risk of injury from high temperature chips High temperature chips are expelled from the chip ejector at high speed Ø Use the swarf box Warning Danger of injury possible due to improper handling Ø When working with the machi...

Страница 5: ...on 9 8 7 2 3 4 5 6 1 10 1 Speed controller 2 Motor 3 On off switch 4 Spindle lock 5 Gear head 6 Handle 7 Support plate 8 Graduated collar 9 Clamping lever 10 Triple multi edge cutter mount Chamfering and deburring tool in overview Fig 33402 ...

Страница 6: ... machine For machining workpieces in steel chrome steel aluminum aluminum alloys brass and plastic PA6 For commercial use in industry and trade When adding visible edges in plant tool and machine construction For rounding off e g T beams in construction and structural steel engineering For removing burrs following cutting processes e g guillotine shearing For use in shipbuilding to remove sharp co...

Страница 7: ...1 5 mm R2 3 5 mm R3 4 5 mm 1 5 mm R2 3 5 mm R3 4 5 mm 0 059 in Smallest radius with inner cutouts 12 mm 12 mm 12 mm 0 472 in Edge radius 3 mm 3 mm 3 mm 0 12 in Protective insulation Class II Class II Class II Class II Technical data Noise and vibration Measured values as stated in EN 50 144 While idling When working A weighted sound level typically 85 dB A typically 93 dB A A weighted sound level ...

Страница 8: ...120 V 230 V 110 120 V 230 V 110 120 V 230 V 110 120 V Steel 400 N mm Steel 600 N mm Steel 800 N mm Aluminium 250 N mm 4 3 2 2 1 3 6 1 3 5 0 138 1 9 0 079 1 1 0 047 6 1 0 311 3 5 1 8 1 1 4 9 2 8 0 110 1 6 0 059 0 9 0 051 4 9 0 335 2 5 1 3 0 8 5 2 0 0 078 1 1 0 047 0 7 0 027 4 3 0 169 5 0 2 5 1 5 7 0 4 0 0 157 2 2 0 087 1 3 0 051 7 0 0 335 Chamfer height Fig 36835 Tab 3 ...

Страница 9: ...port plate Setting chamfer height The chamfer height is set with the aid of the support plate and can be read off the numeric scale on the dial ring 1 Loosen clamping lever 1 2 Rotate support plate 3 until desired chamfer height can be read at the dial ring 2 Chamfer height is calculated as follows Value on dial scale value on dial ring chamfer height Example 1 5 0 7 2 2 3 Retighten the clamping l...

Страница 10: ...tter and the impeller 3 2 Select triple multi edge cutter as tool The triple multi edge cutters which are actually tools for chamfering and deburring For machining steel aluminum and aluminum alloys as well as plastic material Suitable for processing bevels with 45 For each material there are the appropriate multi edge cutters Tensile strength of workpiece Multi edge cutter Steel up to 400 N mm 0 ...

Страница 11: ...th radius the multi edge cutter mount R is inserted completely The integrated multi edge cutter mount consists of the multi edge cutter mount R the multi edge cutters and the impeller R The multi edge cutters the actual tools as radius tools are useable for processing steel aluminum and aluminum alloys as well as plastic material suitable for processing bevels with radius R2 or R3 Triple multi edg...

Страница 12: ...mm R2 Cr R2 1 1 Aluminum aluminum alloy R2 Cr R2 1 1 Steel up to 600 N mm R2 Cr R2 1 1 Plastic material PA6 R2 Cr R2 1 1 Multi edge cutter and setting dim Note The values for chamfer height are guidance values which may differ from the stated values Note Before processing steel and aluminum or aluminum alloys it is recommended to oil the cutting edges with cutting to achieve edges that can be bett...

Страница 13: ... from the body when operating Ø Do not work above your head with the appliance Caution Damage to property Wear and destruction of the multi edge cutters and the multi edge cutter mount tool failure Ø Avoid collisions when working The appliance may switch off prematurely when affected by electromagnetic faults The appliance will continue to operate when the faults have been cleared When the motor t...

Страница 14: ...level 6 2 Push the On off switch 3 on the motor 2 and press the switch down till it catches Motor runs 1 Only move the machine towards the workpiece when full speed has been reached 2 Processing material When deburring or chamfering the device must always be moved from left to right up milling Switch on chamfering and deburring tool Fig 33404 Working with chamfering and deburring tool ...

Страница 15: ...hen operating the machine ensure that the machine is held with both hands in such a way that both hands are kept away from the processing point 1 Remove machine from material 2 On off switch first press down on motor then push switch back The motor is stopped Two hand operation Fig 31628 Switch off chamfering and deburring tool ...

Страница 16: ...mount become hot Danger of burns Ø For tool change wear protective gloves Caution Damage to property due to blunt tools Overloading of the appliance Ø Check tools regularly for wear Sharp multi edge cutters ensure high quality cutting and protect the device Rotate or replace multi edge cutters in good time Warning Risk of injury due to incorrect repairs The appliance will not function properly Ø R...

Страница 17: ...r head 1 After 100 operating hours arrange for a trained engineer to relubricate or to replace the lubricating grease G1 lubricating grease 0139440 Integral tapping gear housing and integral tapping support plate 2 Clean and grease if necessary G3 lubricating grease 0353969 Ventilation slit 3 Clean as required Multi edge cutter Turn or insert a new one if necessary Impeller Change if necessary Mai...

Страница 18: ...Place socket wrench see Fig 33534 p 18 4 on the milling cutter 2 Insert face wrench see Fig 33534 p 18 3 into the corresponding bore holes in the socket wrench 3 Press the spindle lock and simultaneously turn the face wrench see Fig 33534 p 18 3 counter clockwise 4 Completely remove the multi edge cutter mount Dismantle multi edge cutter mount Fig 33534 ...

Страница 19: ...ange multi edge cutter 1 2 2 1 2 1 1 Fixing screw 2 Triple multi edge cutter 1 Loosen fixing screw 1 and take out multi edge cutter 2 2 Turn multi edge cutter or insert a new one 3 Refasten multi edge cutter with fixing screws Fig 33406 ...

Страница 20: ... Loosen hexagonal nut 3 with single end spanner 2 Pull impeller 2 away and exchange it 3 Refasten the new impeller with hexagonal nut 5 4 Replace carbon brushes The motor remains at a standstill when the carbon brush is worn out Ø Have carbon brushes checked and replaced by an expert when required Note Only use original replacement parts and take note of the infor mation on the rating plate Fig 33...

Страница 21: ...er countries 0125699 General safety rules red document USA 1239438 Cutting oil for steel 0 5 l 103387 Cutting oil for aluminum 1 l 125874 Triple multi edge cutter mount 45 with impeller 1227954 Triple multi edge cutter mount 30 with impeller 1237683 Triple multi edge cutter mount 60 with impeller 1257861 Multi edge cutter mount R with impeller 1227952 Spacer plate 1236998 Protective foil set of 5 ...

Страница 22: ...lacement part set 1232672 2 multi edge cutters CR R2 replacement part set 1232680 Original accessories wearing parts and options To ensure fast delivery of the correct original and expendable parts 1 Give the order number 2 Enter further order data Tension data Number of pieces Machine type 3 Give complete dispatch data Correct address Required delivery type e g air mail courier express mail ordin...

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