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Carefully read this Section on mower
and engine maintenance and service.
Performing the required maintenance
according to schedule will ensure the
proper performance and long life of your
machine.

NOTE:  All references to left, right, front
and rear of the machine are determined by
standing behind the handlebars and facing
the direction of forward travel.

IMPORTANT:  

REFER TO

MAINTENANCE CHART IN THIS
SECTION FOR A LISTING OF REGU-
LARLY SCHEDULED MAINTENANCE
PROCEDURES.

ENGINE SERVICE

Routine engine service is described
below.  For more complete engine ser-
vice information, refer to the engine
manual provided with your machine.
For complete engine service, contact an

authorized engine dealer.

ENGINE OIL

OIL LEVEL: With mower on level
ground, the engine oil level must be be-
tween the "ADD" and "FULL" marks on
the dipstick at all times.  Check before
each use and every 5 operating hours.

OIL CHANGE: On a new engine, change
oil after first 2 hours of use, then change
oil regularly as specified on the

Maintenance Chart.  Refer to Engine
Owner's Manual for oil capacity.

OIL TYPE: Use clean, high quality deter-
gent oil having an A.P.I. service classifi-
cation of SE, SF or SG.  Use no special
additives with oil.  Refer to the Engine
Owner’s Manual for recommended SAE
viscosity grades that match the starting
temperature anticipated before the next
oil change.

Checking Oil Level:

1. 

Park machine on level ground.

2. Stop engine, wait for parts to stop
moving, and disconnect spark plug
wire.

3. 

Clean area around dipstick (Z, Figure

5-1) to prevent dirt from entering oil fill
hole.

4. 

Remove dipstick. Oil level must be

between “ADD” and “FULL” marks.  Do
not exceed “FULL” mark on dipstick.

5. 

To add oil, pour slowly into dipstick

opening.  While adding, check oil level
frequently by securely replacing dipstick
and removing to read oil level. Wipe dip-
stick clean each time oil level is
checked.

6. 

After filling to “FULL” mark, securely

replace dipstick.

Changing Oil:

Change oil while engine is still warm
from recent operation.  Warm oil flows
more freely and carries away more im-
purities.

1. Stop engine, wait for parts to stop
moving, and disconnect spark plug
wire.

2.

Remove dipstick (Z, Figure 5-1).

3. 

Remove protective cap (A, Figure 5-

2) to expose oil drain port (B).

4. 

Push oil drain hose (D) (included in

hardware bag with unit) onto oil drain
port.  Route other end of hose to an ap-
propriate oil collection receptacle.

5. 

Twist oil drain fixture (C) to the open

position.  Pull out.  Drain oil completely.

6. 

Push in and twist oil drain fixture to

the closed position.  Remove drain
hose. Replace protective cap (A).

7. 

Refill engine with fresh oil and se-

curely replace dipstick.

NOTE: Please dispose of all waste mate-
rials in an ecologically responsible man-
ner.  Use proper waste material storage
containers.

Before inspecting, cleaning or servicing
the machine, shut off engine, make
sure that all moving parts have come to
a complete stop, disconnect spark plug
wire and move wire away from spark
plug. Remove ignition key on electric
start models.

Failure to follow these instructions can
result in personal injury or property
damage.

WARNING

Figure 5-1: Briggs and Stratton engine oil
fill.

Z

Figure 5-2: Oil drain.

C

A

B

D

Maintenance

5

Section

Before inspecting, cleaning or servicing the machine, shut off engine, wait for moving parts to stop, disconnect spark
plug wire and move wire away from spark plug.  Remove ignition key (electric start models).

Failure to follow these instructions can result in serious personal injury or property damage.

WARNING

16

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Страница 1: ...rk arrester is used it should be maintained in effective working order by the operator In the State of California the above is required by law Section 4442 of the California Public Resources Code Othe...

Страница 2: ...e model plate is ex plained below For future reference please copy the model number and the serial number of the equipment in the space below ENGINE INFORMATION The engine manufacturer is responsible...

Страница 3: ...e blade 5 Be sure the area is clear of other people before mowing Stop mower if anyone enters the area Keep by standers at least 25 feet away from the area of operation 6 Do not operate the mower when...

Страница 4: ...such as rocks tree limbs etc Watch for holes ruts or bumps Tall grass can hide obstacles DO NOT Do not mow near drop offs ditches or embankments The operator could loose footing or balance Do not mow...

Страница 5: ...battery Severe burns and fire can result Section 1 Safety SAFETY DECALS Make certain all safety decals on this equipment are kept clean and in good condition The decals are shown at reduced sizes bel...

Страница 6: ...handle to the deck 1 Remove and save the two 5 16 18 x 3 4 screws front mentioned in the NOTE above 2 Carefully pivot the handlebars over the engine and position the handlebar ends E Figure 2 2 again...

Страница 7: ...and should not be exposed to rain or snow 4 Charge battery for 24 48 hours 5 After charging unplug battery charger from wall outlet then unplug charger from wire harness STEP 4 Attach Control Rods A...

Страница 8: ...ith hairpin clip CC 2 Insert the other end of rod into bot tom end of Blade Drive Control lever J Figure 2 7 Add one 5 16 washer and attach with hairpin clip AA D Attach and Adjust Gear Select Lever N...

Страница 9: ...o install shift link P 11 Remove unit from shipping crate To remove hold down Operator Presence Control lever W Figure 2 7 which releases the wheel brake 12 With unit on level ground hold down Operato...

Страница 10: ...er blades to turn Releasing the lever disengaged position applies the rear wheel brake and quickly stops the wheels Releasing the lever will also disengage the Blade Drive Control which will apply a b...

Страница 11: ...ed This helps to ensure that the wheels will not start turning when the engine starts Cutting Height Control Lever Use this lever E Figure 3 4 to adjust the cutting height from 1 to 4 inches Note that...

Страница 12: ...aving mower unattended or when in specting cleaning or servicing mower Engine Recoil Starter The recoil starter I Figure 3 7 is used to pull start the engine Detailed instructions for using the recoil...

Страница 13: ...er completing above checklist 2 Set Mower Cutting Height 1 Release all controls before adjusting the cutting height 2 Adjust the cutting height from 1 to 4 inches by rotating the Cutting Height Contro...

Страница 14: ...of the deck opening 3 To remove the cover slide the cover to the right front of mower to disen gage the slot B from the mower deck and then pry the left side of the cover out and off MOVING THE MOWER...

Страница 15: ...ss and hold Operator Presence Control A Figure 4 2 against handle bar grip 3 Slowly push Blade Drive Control B Figure 4 2 fully forward until it stays in the engaged position The blades are now rotati...

Страница 16: ...o south the next week mow from east to west Overlap several inches when mowing to obtain an even appearance Mowing on Slopes Do not mow excessively steep slopes see WARNING statement that follows Slow...

Страница 17: ...everal more feet Release the Operator Presence Control and look at the lawn The grass should NOT have been cut This indicates that the Operator Presence Control has disengaged the blade drive and stop...

Страница 18: ...eed FULL mark on dipstick 5 To add oil pour slowly into dipstick opening While adding check oil level frequently by securely replacing dipstick and removing to read oil level Wipe dip stick clean each...

Страница 19: ...pect the spark plug Figure 5 4 after every 100 hours of operation Be sure the gap is set at 030 Do not reuse plug if it is severely worn or damaged Best results are obtained with a new plug See Engine...

Страница 20: ...move belt cover see Belt Cover Removal 3 Align sight holes O Figure 5 6 in pulley with spindle housing to mower deck mounting bolts L 4 Loosen screw J and rotate arm K to the rear 5 Loosen four mounti...

Страница 21: ...he Blade Drive Control forward until it latches in place Figure 5 7 3 With the Blade Drive Control lever en gaged adjust and tighten belt guide B to 1 32 1 16 away from tensioned belt Be sure that bel...

Страница 22: ...hardware on the idler J and slide it forward to take up slack in the belt 8 Engage the blade drive and measure the distance X Figure 5 8 between the centers of pulleys K and L The dis tance should be...

Страница 23: ...lly en gage wheel drive by squeezing Wheel Drive Control until it contacts handlebar 4 Wheels should slip on paved surface If they do not an adjustment is required To Adjust Wheel Drive Belt 1 Stop en...

Страница 24: ...left and then one notch back counter clockwise should put transmission into neutral When transmission is in neutral unit will move freely when pushed while holding the Operator Presence Control lever...

Страница 25: ...MOWER BLADES SAFELY To Install Blades Blades must be installed perpendicular to each other see Figure 5 17 Install mower blade as shown in Figure 5 18 with flat side down Install washer on bolt Tight...

Страница 26: ...arts to stop moving and disconnect spark plug wire before performing any storage procedures Review the storage safety rules in the Safety Section of this Manual If engine will be unused for 30 days or...

Страница 27: ...50 hours 50 hours 25 hours 100 hours or Annually AMOUNT REQUIRED See Engine Manual Change oil more often in extremely dirty or dusty conditions 1 3 Strokes A Few Drops 1 3 Strokes A hand type grease...

Страница 28: ...issing Hardware Belts Engine Oil Level Controls Mulching Cover Engine Oil Engine Oil Foam Air Filter Mower Blade s Control Linkages and Pivots Engine Oil Blade Drive Belt Adjust Engine Cooling Fins Gr...

Страница 29: ...y adjusted choke if applicable Transmission malfunction Improperly adjusted drive linkage Broken loose or worn belt s Dull blade s Throttle control out of adjustment Blade brake system out of adjustme...

Страница 30: ...117 119 120 33 122 123 124 80 121 84 403 126 11 129 114 97 97 142 146 135 148 134 17 141 140 139 172 19 137 138 130 131 92 118 19 116 142 113 143 110 145 125 301 82 136 153 300 SEE PAGES 4 AND 5 FOR B...

Страница 31: ...ontrol 1 120 1737118 Knob 1 121 1737041 Handle Grip 1 122 1715716 Nylon Bushing 1 123 1721492 Compression Spring 1 124 736 0326 Flat Washer 1 2 1 125 777S00003 Warning Decal A 1 126 777D06080 Logo Dec...

Страница 32: ...5 23 21 19 72 49 48 16 15 81 19 19 78 49 48 23 25 26 27 28 30 90 91 RIGHT REAR ONLY 7 302 85 TORQUE TO 40 FT LBS LOCTITE IN PLACE 55 APPLY SEALANT AS REQUIRED 8 CAP ONLY 304 305 23 41 23 168 170 118 1...

Страница 33: ...ower Blade Rod 1 60 1770326 Transaxle Pulley 1 61 1118808 Retaining Ring 1 62 736 0463 Flat Washer 1 4 3 63 1100002 Screw 1 4 28 x 3 4 1 64 712 3004A Flange Locknut 5 16 18 1 65 712 3000 Locknut 3 8 1...

Страница 34: ...ME ASSEMBLY 151 149 105 103 104 316 100 158 110 95 106 108 53 31 94 47 165 58 1 101 165 11 315 307 310 317 53 312 312 311 110 28 SEE PAGES 8 AND 9 FOR MOWER DECK ASSEMBLY BREAKDOWN 309 314 313 12 308...

Страница 35: ...149 777D06078 Logo Decal 1 151 777D06077 33 Combination Deck Decal 1 158 1769767 V Belt 1 165 1754125 Shoulder Bolt 5 174 1770355 Toplock Nut 1 307 1769903 Rear Lift Assembly 1 308 1185469 Roll Pin 1...

Страница 36: ...14 27 40 40 43 25 26 35 44 22 21 20 19 38 50 51 17 7 TORQUE TO 35 FT LBS 319 18 320 2 3 4 2 318 9 10 LOCTITE INTO PLACE TORQUE TO 35 FT LBS 33 LOCTITE INTO PLACE TORQUE TO 35 FT LBS 158 ALSO APPEARS...

Страница 37: ...231 Nut 3 8 16 2 37 1732499 Locknut 5 16 18 1 38 1723996 Pulley Spacer 1 39 777S30118 Danger Decal 1 40 1768818 Flat Washer 3 8 x 3 4 7 41 736 0169 Lock Washer 3 8 1 42 1701447 Flat Washer 2 43 176413...

Страница 38: ...36 Peerless Transaxle...

Страница 39: ...76 O Ring 1 34 780159 Bushing 1 36 790071 Brake Disk 1 37 790007 Brake Pad Plate 1 38 799021 Brake Pad pkg of 2 2 39 786026 Dowel Pin 2 40 792076A Washer 1 41 790045 Brake Lever 1 42 792073 Screw 1 4...

Страница 40: ...lubricants filters blade sharpening tune ups brake adjustments clutch adjustments deck adjustments and normal deterioration of the exterior finish due to use or exposure d Troy Bilt LLC does not exten...

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