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Commissioning and opera-

tion

6.1  Commissioning

 Code of good practice for commissioning

Commissioning is governed by the standard "DIN EN

12599 Testing and measuring procedures for the

transfer of installed ventilation and air conditioning

systems", and, if applicable, contractually agreed

services between HVAC contractors, system owners

and installation engineers. The standard describes

the essential commissioning steps of the complete-

ness check, function check, function measurement

as well as report generation and handover.

Factory calibration

TROX VAV terminal units are prepared, calibrated and

tested at the factory with regard to air distribution tech-

nology. The commissioned operating parameters are

also set. Once the electrical or pneumatic connections

have been correctly installed and made, the terminal

unit is ready for operation.

Exceptions:

VAV terminal units with control component of the

Easy type

Set operating parameters Vmin and Vmax on

potentiometers (screwdriver required).

Subsequent volume flow adjustments

Subsequent adjustments to the volume flow rate

operating range may require manufacturer-spe-

cific adjustment devices or PC software,

depending on the control component.

Network integration

VAV terminal units with bus compatible control

components may require integration into the

building's network infrastructure to be performed

by others (network commissioning).

Special constructions

VAV terminal units without standardised control

components (e.g. special versions) may require

parameterisation or network integration to be

performed by others. Manufacturer-specific tools

such as adjustment devices or software pack-

ages and associated interface adapters may be

required for this.

Carrying out the functional test

Prerequisites for the functional test

Terminal unit has been correctly installed in the

ducting system:

Airflow direction, according to airflow direction

arrows 

Ä

 Chapter 4.4  ‘Direction of airflow’

on page 15

Upstream conditions correct, 

Ä

 Chapter

4.5  ‘Upstream conditions’ on page 16

Electrical or pneumatic connections have been cor-

rectly installed and tested.

Ventilation and air conditioning system is in opera-

tion (fans running).

Supply voltage or the compressed air supply is

switched on.

Measuring hoses between differential pressure

sensor and pressure transducer are undamaged

and kink-free.

1.

Check installation orientation and carry out zero

point correction, see instructions for the control

component.

 Installation orientation and zero point

correction
Only required for control components with

static diaphragm pressure transducer. Control

components with static diaphragm pressure

transducers can be identified by the installation

orientation sticker 

Ä

 Fig. 6.

2.

Compare volume flow rate actual value signal with

setpoint value signal. The setpoint value signal

can be variable or constant, depending on the

intended application.

3.

Check damper blade positions:

Damper blade in control position

Door open

Door closed

4.

Check override control functions

5.

Further function tests on the VAV terminal unit can

only be carried out if it is known which control

component has been fitted.

Information on this can be found in the documen-

tation of the TROX control components or in the

product information of the control component

manufacturer.

6.2  Operation

Once commissioning has been completed, the controller

will operate independently and require no intervention

from the system owner.

Depending on the area of application of the air terminal

unit, test specifications and intervals may have to be

observed; for example, when used on fume cupboards,

an annual functional test must be carried out and docu-

mented.

In case of a malfunction, decommission the terminal unit

and have it repaired before commissioning it again.

Commissioning and operation

Operation  

 

VAV terminal units VARYCONTROL

25

Содержание VARYCONTROL LVC

Страница 1: ...VAV terminal units VARYCONTROL Installation and commissioning manual Read the instructions prior to performing any task LVC TVE TVR TVJ TVT TZ TA Silenzio TVZ TVA TVM TVRK TVLK GB en...

Страница 2: ...2 GB en TROX GmbH 2018 TROX GmbH Heinrich Trox Platz 47504 Neukirchen Vluyn Germany Telephone 49 0 2845 202 0 Fax 49 0 2845 202 265 E mail trox trox de Internet www trox de 03 2020 VAV terminal units...

Страница 3: ...emblies Project specific wiring documents if any TROX Technical Service To ensure that your request is processed as quickly as possible please keep the following information ready Product name TROX or...

Страница 4: ...above listed signal words will be used Example 1 Loosen the screw 2 CAUTION Danger of finger entrapment when closing the lid Be careful when closing the lid 3 Tighten the screw Specific safety notes T...

Страница 5: ...4 1 Security 15 4 2 Installation information 15 4 3 Installation orientation 15 4 4 Direction of airflow 15 4 5 Upstream conditions 16 4 5 1 Circular ducting 16 4 5 2 Rectangular ducting 17 4 6 Affixi...

Страница 6: ...ting information is clearly legible Replace illegible signs or stickers immediately Electrical voltage Only skilled qualified electricians are allowed to work in areas marked as having electrical volt...

Страница 7: ...ene require ments This includes regular maintenance and inspec tion intervals 1 5 Staff Qualification The work described in this manual has to be carried out by individuals with the qualification trai...

Страница 8: ...he system have reached room temperature Foreign matter and liquids Be careful when objects or liquids have got into the casing or if the unit emits a smell or smoke Decommis sion the VAV terminal unit...

Страница 9: ...amage or an incomplete shipment contact the ship ping company and your supplier immediately 2 2 Transport on site If possible take the VAV terminal unit in its transport packaging up to the installati...

Страница 10: ...y controller Volume flow rate scale Wire clamping bracket TVE Lip seal Casing Damper blade with integrated differential pressure sensor Shaft Control components e g a compact con troller TVR Different...

Страница 11: ...ontrol components e g a Universal con troller TVLK Differential pressure sensor nozzle optional Control component e g LABCONTROL con troller EASYLAB Casing Actuator Differential pressure sensor bluff...

Страница 12: ...Gear Control components e g Easy controllers TZ Silenzio Integral sound attenuator Differential pressure sensor Control components e g Easy controllers Damper blade with seal TA Silenzio Integral soun...

Страница 13: ...for terminal units for duct pressure control The accessibility of the connections for the differential pressure sensors varies depending on the version of the VAV terminal unit and the control compone...

Страница 14: ...alibration sticker variant 2 3 3 Position of the damper blade The position of the damper blade corresponds to the mark on the axis and is thus recognisable from the out side Fig 3 Actuators with posit...

Страница 15: ...ct air units Do not swap over devices that belong together in command and tracking controls e g supply air and extract air VAV terminal units are only allowed to be installed in extract air systems in...

Страница 16: ...he duct cause turbulence that may affect measurement Some terminal units require straight upstream duct sec tions which are explained below 4 5 1 Circular ducting ATTENTION Observe air direction arrow...

Страница 17: ...units during installation 15 Observe EN 1505 for fittings and bridges in partic ular No sharp edged bridges At reductions and expansions slants max 7 5 per leg Secondary silencer TX can be installed...

Страница 18: ...ligible effect on the volume flow rate accuracy Junction from horizontal main duct TVJ TVT Fig 16 Junction from a horizontal main duct view from above A junction causes strong turbulence The stated vo...

Страница 19: ...ponents Load suspension systems only with the weight of the unit Adjacent components and connecting ducts must be supported separately Only use approved and sufficiently dimensioned suspensions for af...

Страница 20: ...fixing to duct bracket L bracket 3 Affixing with bracket or U channel 4 Affixing to duct bracket Z bracket 4 6 4 Installation of secondary silencer Secondary silencers are supplied separately and must...

Страница 21: ...op or bottom Fig 27 Detail X 1 VAV terminal unit TVJ TVT 2 Sound attenuator TX 3 Seal to be provided by others 4 4 screws washers nuts M8 or M10 to be provided by others 5 4 washers screws M8 16 to be...

Страница 22: ...lly heat up the plastic parts near the spigot Spigot with optional lip seal Plug in mounting on ducting in accordance with EN 1506 or EN 13180 Connect the spigot with the ducting e g using drilling sc...

Страница 23: ...nection to be provided by others are properly installed If necessary insert additional duct clamps Position the ducting exactly Do not pull the distances together via the air duct connections Insulati...

Страница 24: ...fied electrician Observe during installation Legal and official regulations in particular VDE guidelines Consideration of the technical connection conditions TAB of the local grid operators Wiring wor...

Страница 25: ...y installed in the ducting system Airflow direction according to airflow direction arrows Chapter 4 4 Direction of airflow on page 15 Upstream conditions correct Chapter 4 5 Upstream conditions on pag...

Страница 26: ...sure measurement directly in the ducting as an alternative to the differential pressure sensor of the terminal unit requires a high degree of expertise and experience For sufficiently reliable differe...

Страница 27: ...sor tubes and measuring probes 2 Check all screws for firm seating and retighten them if necessary 3 Check electrical feeder cables for damage and firm seating in the terminals 4 Adjust the zero point...

Страница 28: ...nt for additional details see commissioning instructions for control components Error free wiring and supply voltage within tolerance zone Characteristic curve of the setpoint value control input sign...

Страница 29: ...2009 onwards Rectangular VAV terminal units C Wert l s TVJ 200 100 15 17 TVJ 300 100 22 75 TVJ 400 100 30 34 TVJ 500 100 37 92 TVJ 600 100 45 50 TVJ 200 200 30 34 TVJ 300 200 45 50 TVJ 400 200 60 67 T...

Страница 30: ...00 500 400 06 TVT 600 600 298 05 TVT 700 600 347 73 TVT 800 600 397 40 TVT 900 600 447 08 TVT 1000 600 496 76 TZ Silenzio 125 11 80 TZ Silenzio 160 18 61 TZ Silenzio 200 26 39 TZ Silenzio 250 33 33 TZ...

Страница 31: ...ing separately BB3 Separately Slow running separately BBB Separately Spring return actuator separate XD4 Integral Spring return actuator separate BR1 p Separately 100 Pa Slow running separately BR3 p...

Страница 32: ...Declaration of conformity VAV terminal units VARYCONTROL 32...

Страница 33: ...11 Declaration of conformity Declaration of conformity VAV terminal units VARYCONTROL 33...

Страница 34: ...tive 2014 30 EU of the European Parliament and of the Council of 26 February 2014 on the harmonisation of the laws of the Member States relating to electromagnetic compatibility recast 2014 35 EU Dire...

Страница 35: ...VAV terminal units VARYCONTROL 35...

Страница 36: ...TROX GmbH 2018 TROX GmbH Heinrich Trox Platz 47504 Neukirchen Vluyn Germany 49 0 2845 202 0 49 0 2845 202 265 E mail trox trox de www trox de...

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