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Gel State of Charge as a Measure of Open-Circuit Voltage

Percentage 

Charge

Specific 

Gravity

Cell

6 Volt

 12 Volt

24 Volt

48 Volt

100

NA

2.14

6.42

12.84

25.68

51.36

75

NA

2.11

6.33

12.66

25.32

50.64

50

NA

2.06

6.18

12.36

24.72

49.44

25

NA

2.00

6.00

12.00

24.00

48.00

0

NA

1.97

5.91

11.82

23.64

47.28

Call Trojan Battery Technical Support:

United States and Canada:  800-423-6569 ext. 3045
International:  +1-562-236-3045

On the web:

http://www.trojanbattery.com/tech-support/

Charge Voltage Settings

TECHNICAL SUPPORT

 

 

Inspect battery at regular intervals. The tops of the batteries and 
terminal connections should be clean, dry, and free of dirt or 
corrosion. 

INSPECTION

 

 Gel batteries, sometimes referred to as sealed batteries, do not have 
free flowing electrolyte or removable vents and lose very little water 
during charging. 

Because of their construction, gel batteries 

are considered non-spillable and maintenance free since no 
watering is required.

 

 

WARNING: Water should NEVER be added to deep-cycle gel 
batteries.

 

 Clean the top of the battery, terminals and connections with a cloth 
or brush and a sodium bicarbonate solution (1 cup of baking soda to 
1 gallon of water (150g/1L)). 

 

Rinse with water and dry with a clean cloth. 

 

Keep the area around batteries clean and dry.

WATERING

CLEANING

 

 Proper charging will maximize battery performance. 

 

 Both under and over-charging can reduce the life of the battery. 

 

 Do not discharge your battery more than 80% to prevent over-
discharging and damaging the battery’s internal components.

 

Avoid charging at temperatures above 122°F (50°C).

 

 Fully charge batteries before placing in storage. 

 

Store in a cool, dry location, protected from the elements. 

 

 Batteries self-discharge during storage. Monitor the voltage every 4-6 
weeks.

 

 In high temperatures (greater than 90°F or 32°C) monitor the voltage 
every 2-4 weeks as batteries will self-discharge faster.

 

 Stored batteries should be given a boost charge when they are at or 
less than 70% State of Charge (SOC).

 

After storage, recharge before use.

 

 Gel batteries do not have free flowing electrolyte and therefore do 
not experience stratification. 

As a result, gel batteries do not 

require equalizing.

 

WARNING: Do not equalize deep-cycle gel batteries.

CHARGING

STORAGE

EQUALIZING (flooded batteries only)

PREVENTATIVE MAINTENANCE

Follow these tips to ensure the life of your Trojan Gel Battery

Battery Top

 

Keep Clean

Battery Terminal

Clean & Remove Corrosion

3

5

4

6

Deep-Cycle Gel Batteries - Charger Voltage Settings

**

System Voltage

12 Volt

24 Volt

48 Volt

Bulk Charge  
(2.40 VPC)

14.4

28.8

57.6

Float Charge  
(if desired 2.25 VPC)

13.5

27

54

Recommended Trojan Deep-Cycle Gel Charging Profile

Note: Charging time will vary depending on battery size, charger output, and depth of discharge.

Voltage

(per cell)

Current

(Amps)

2.40V

(@25°C, 77°F)

Charge Current

Charge Voltage

20%

80%

100%

State of Charge (%)

10-13% C

20

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