GEL BATTERY
QUICK START USER’S GUIDE
Battery Installation & Maintenance
Your Local Trojan Battery Representative:
■
Over 200 Years of combined engineering
expertise
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Full range of advanced Deep-Cycle Flooded,
AGM and Gel batteries
■
Quality components for reliability and
performance
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Industry-Leading Return on Investment and
Low Cost of Ownership
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Outstanding technical and customer service
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Made in USA since 1925
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Trojan’s battery testing
procedures adhere to both
BCI and IEC test standards.
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Global - Sold in over 120 countries
Trojan Battery Company
Learn more at
www.trojanbattery.com
TRJN0247_QSG_GEL_0516
1
MAINTENANCE and INSTALLATION EQUIPMENT NEEDED
BATTERY INSTALLATION
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If using washers to connect the wire connections, ensure the
connection is in direct contact with the lead surface of the terminal.
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Ensure the washer is placed on top of the wire connection (between
the connection and the nut).
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Do not place the washer between the terminal and the connection
as this creates high resistance and can cause terminal meltdown.
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Hardware not supplied by Trojan
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Tighten all cable connections to the specified values*, ensuring
proper contact with the terminals. Over-tightening can result in
terminal breakage and loose connections, which may result in
meltdown or fire.
* Consult comprehensive User’s Guide on www.trojanbattery.com/
literature/#usersguide for detailed information.
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Keep terminals clean and dry to avoid corrosion. Terminal protector
spray is recommended.
TORQUE VALUES
TERMINAL PROTECTION
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Always wear protective clothing, gloves and goggles.
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Do not smoke near batteries.
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Keep sparks, flames and metal objects away from batteries.
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Use insulated tools when making battery connections.
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Electrolyte is a solution of acid and water, so avoid skin contact. If
acid contacts skin or eyes, flush with water immediately and contact
a medical professional.
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Ensure the cable connections to the terminals are properly
tightened.
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Do not lay objects on top of battery.
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Always charge and handle batteries in a well-ventilated area.
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Never add acid to a battery.
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Never remove or alter gel vent caps.
SAFETY
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Unlike flooded batteries, gel batteries may be placed and
installed upright or on their sides.
BATTERY ORIENTATION
GOGGLES
GLOVES
PROTECTIVE CLOTHING
DISTILLED OR TREATED WATER
(only for terminal cleaning)
INSULATED WRENCH
BATTERY CHARGER
VENTILATION
BATTERY CONNECTION
†
©2016 TROJAN BATTERY COMPANY, LLC. ALL RIGHTS RESERVED. TROJAN BATTERY COMPANY
IS NOT LIABLE FOR DAMAGES THAT MAY RESULT FROM ANY INFORMATION PROVIDED IN
OR OMITTED FROM THIS PUBLICATION, UNDER ANY CIRCUMSTANCES. TROJAN BATTERY
COMPANY RESERVES THE RIGHT TO MAKE ADJUSTMENTS TO THIS PUBLICATION AT ANY TIME,
WITHOUT NOTICE OR OBLIGATION.
2
BAKING SODA
(Sodium Bicarbonate)
Nut
*
Cable Lug
Washer*
Terminal
Bolt