4 of 9
Technical Bulletin
197
Issue
1
Item:
197.2
Description:
Steering Head Bearings - Adjustment
Model Affected:
Scrambler 1200 XC, Scrambler 1200 XE
The procedure for the adjustment of the steering head bearings on the above models has changed. A new
service tool (T3880750) must be used to complete this operation.
When you adjust the steering head bearings, follow the procedure described below.
Warning
Make sure the motorcycle is stabilised and adequately supported.
A correctly supported motorcycle will help prevent it from falling.
An unstable motorcycle may fall, causing injury to the operator or damage to the motorcycle.
1.
Remove the seat as described in the Service Manual.
2.
Disconnect the battery as described in the Service Manual.
Warning
If the lower yoke fixings are also loosened, the forks will no longer support the weight of the motorcycle.
Do not loosen the lower yoke fixings as, in this condition, the motorcycle could topple over causing damage
and/or risk of injury.
3.
Remove the upper yoke as described in the Service Manual.
4.
Adjust the bearing free play as follows:
• Use service tool T3880023 to remove the lock nut.
• Remove the tab washer.
• Use service tool T3880023 to remove the adjuster nut.
• Thoroughly clean the threads on the steering stem.
• Refit the adjuster nut and tighten to
40 Nm
.
• Loosen the adjuster nut, then tighten to
15 Nm
.
• Fit the tab washer.
• Fit the lock nut.
Warning
It is essential that the adjuster nut is not over-tightened. If the adjuster is over-tightened it will cause a
pre-load on the headstock bearings. This will introduce tight steering, which could cause loss of motorcycle
control and an accident.
