Triton LocBoard LBC-4, Инструкция по сборке

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LBC-4 LocBoard™ Industrial Mobile Tool Cart Assembly
Notice: (rev. 10/07)
Read all instructions completely before beginning assembly. Should you have any questions or to report
missing parts please call Triton Products customer care center at 1-877-963-2990 Missing or damaged
parts must be reported within 5 business days from receipt.
Inventory and inspect all components before starting assembly (Use figure 1-1 page 3)
You Must Report Any Missing Parts and/or Damaged Goods within 5 Days from Receipt
Parts Inventory
(1) Aluminum Bottom Tray
(2) Left Hand Aluminum Corner Angle brackets
(1) Right Hand Aluminum Corner Angle Bracket with 4 holes for handle attachment
(1) Right Hand Aluminum Corner Angle Bracket without holes for handle attachment
(2) Rail End Brackets interchangeable (Triangular with 4 preinstalled threaded fasteners)
(1) Top Rail (48” Long)
(1) Cart Handle
(2) Fixed Casters
(2) Swivel Casters
(4) LocBoard Steel Pegboard w/ square holes 24” X 42.5”
(28) 1/4"-20 X 3/4” Hex Head Bolts
(28) 1/4" Cut Lock Washers. (For END attachment of corner angle brackets and casters.)
(8) 1/4"-20 x 3/8" Phillips Flat head w/ Under-Hut Head. (For attachment of corner angle brackets to FRONT of
bottom tray.)
(4) 1/4"-20 x 1/2" Tapered Phillips flat head screws. (For Handle Attachment.)
(16) 1/4" Flat Washers
(16) 12-24X 3/4" Socket Head Cap Screws (For Attachment of LocBoards.)
Note: While attaching components it’s important to remember not to fully tighten any bolt until system is fully
assembled. Freedom of movement will allow for proper alignment between bolts and their associated preinstalled
threaded fasteners. Tapered Flat head screws with under-cut head used for attachment of corner angle brackets on the
FRONT edge will be tightened just before installation of LocBoards.
For assembly purposes, the END will always be the narrowest dimension of the cart.
Assembly:
1. Locate the (4) Corner angle brackets. Using Parts Call-Out figure 1-1 page 3, Identify the left from the right
brackets and their top edge from their bottom edge.) The tops edge can be identified by the angle cut into each
bracket and its 2 top bolt mounting holes when looking from the END view.
2. Position the bottom tray with the lip facing up and one End facing you. Special Note: the end of the bottom tray
with caster mounting holes pattern running parallel to the end lip will be the end that you will mount
swivel casters and right hand angle bracket with pull handle.
3. (Refer to Figure 2-1, 2-2 and 2-3) Note: All corner angle brackets will install outside of the bottom tray lip.
Starting with a left corner angle bracket and using ¼” hex head bolt with cut lock washer align bottom bolt hole in
angle bracket with pre-installed threaded fastener on the left End of bottom tray and insert bolt with cut lock-
washer and hand tighten (Do Not Tighten All The Way). From the front edge of the same angle bracket install a
1/4”-20x3/8” Phillips flat head screw with
Undercut head . (Repeat step #3 for each corner bracket.)
4. (Refer to Figure 1-1, 2-1 and 2-4) Installing Top Rail: Top rail will be positioned inside both sets of installed
corner angle brackets at each end. From the Front edge install ¼”-20x3/8” tapered flat head screws with
Undercut head through top counter sunk holes Front side of each corner angle bracket and into preinstalled
threaded inserts in the top rail and tighten. (Repeat step #4 for all top corners angle attachments to top rail.)