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PN 626198

Revision

B March 2020

SS180 M

Product Description Assembly Manual

TRINITY

HIGHWAY

Ahead of the Curve

Содержание INGAL SS180 M

Страница 1: ...PN 626198 Revision B March 2020 SS180 SS180 M Product Description Assembly Manual TRINITY HIGHWAY Ahead of the Curve...

Страница 2: ...mbly specified by the appropriate highway authority In the event the specified system assembly maintenance or repair would require a deviation from standard assembly parameters contact a Trinity Highw...

Страница 3: ...ation 24 Technical Specifications 25 Repair Instructions 26 Post Impact 26 Troubleshooting Guide 28 Hydraulic Fluid 29 Hydraulic System Check 30 Pressure Relief Valve 32 Counterbalance Valve 33 Hydrau...

Страница 4: ...are for standard assemblies only as specified by the applicable highway authority In the event your system assembly requires or involves deviation from standard parameters or during the assembly proc...

Страница 5: ...repairing the SS180 M Failure to follow this warning can result in serious injury or death to the worker and or bystanders Important Please keep up to date instructions for later use and reference by...

Страница 6: ...her or not the products were assembled in consultation with Trinity Highway or by third parties The SS180 M is intended to be assembled delineated and maintained within specific state and federal guid...

Страница 7: ...ng the TMA care shall be taken to stay clear of all moving parts TYPE B CARTRIDGE TYPE A CARTRIDGE SOCKET HITCH UNDERRIDE SUPPORT STRUCTURE Figure 1 STAND HERE FOR CONTROLS ON RIGHT SIDE OF TRUCK CONT...

Страница 8: ...ition Figure 3 12 1 305 mm 25 mm 2 Jacks shall be used to support the SS180 M when it is detached from the truck The Jacks must be stored while the TMA is attached to the truck Important The SS180 M m...

Страница 9: ...prior to operating the system The operator should never stand under the TMA while it is being raised or lowered 5 Folding the TMA provides the best maneuverability and driving characteristics The TMA...

Страница 10: ...120 11 340 kg The TMA shall not be used for any other purpose 11 Regular maintenance of the TMA is critical for proper operation Refer to the maintenance section of this manual for additional informa...

Страница 11: ...t traffic is approaching of a work zone SHADOW VEHICLE A truck on which a TMA is mounted which is following behind a moving operation such as striping spraying etc THE USE OF A TMA ON THE BACK OF A TR...

Страница 12: ...ns regarding the suitability contact the Customer Service Department for input as to your specific application Shipping list Check the shipping list against the actual parts Recommended Tools Welding...

Страница 13: ...n not to exceed the manufacturer s published maximum axle loads To ensure that the driving characteristics of the vehicle are maintained the manufacturer s recommended center of gravity zone shall be...

Страница 14: ...03 mm flat bar across the Socket Receiver and Spacer at the rear most location p 47 The top of the Socket Receiver shall be 711mm 25 mm from the level ground for proper system height p 14 Figure 10 Im...

Страница 15: ...how to install the Underride Socket Receivers without welding to the vehicle chassis Installation of the Underride Socket Receivers may vary on each vehicle due to chassis suspension and body variati...

Страница 16: ...TRUCK FRAME SPACER TUBES FLUSH WITH FRAME END UNDERRIDE SOCKET RECEIVER UNDERRIDE SOCKET RECEIVER WITH SPACERS WITHOUT SPACERS Figure 10 Socket Hitch Left Side Shown 4 Socket Hitch Assembly Insert the...

Страница 17: ...HEX NUT 1 LOCK WASHER 1 FLAT WASHER 12GA SHIM Figure 12 1 4 SHIMS TWO PER SIDE RECOMMENDED AT INITIAL SETUP LEVEL THE TMA BY ADJUSTING THE NUMBER OF SHIMS 1 FLAT WASHER 1X3 1 2 HEX BOLT 6 Attach the...

Страница 18: ...ge The SS180 M is available in 12 and 24 volt versions Be sure the system and truck are compatible Use standard safety practices when attaching the battery cables Attach positive terminal first when c...

Страница 19: ...n Instructions p 19 Folding and Unfolding the System To ensure all electrical and hydraulic lines will not be damaged use the switch at the rear of the truck to fold and unfold the system twice Cyclin...

Страница 20: ...is in service 11 Verify the Position of the Hydraulic Electrical Lines Check the location of all the hydraulic and electrical lines to be sure they will not be damaged while folding and unfolding the...

Страница 21: ...tem when it is being folded or unfolded When operating from the cab always be aware of objects behind and above the SS180 M Folding and unfolding the system The Rocker Switch operates by pushing and h...

Страница 22: ...hing the Cartridges to the support structure Monthly 3 Lights Replace non working lights As Required 4 Lubrication Lubricate as described in the Lubrication Section Maintenance Section III 5 Hydraulic...

Страница 23: ...negative cables from the pump Unplug the Cab Switch Box at the mating connector on the TMA E Remove the Socket Hitches from the Underride Socket Receivers by removing both 1 x 6 3 4 hitch pins and ret...

Страница 24: ...be necessary to adjust Jacks or temporarily uncouple the Socket Hitches from the TMA Ensure the retainer pins are inserted correctly and cannot fall out C Plug in the light harness and connect the pos...

Страница 25: ...is full when the fluid level is filled to the location indicated below when the system is unfolded Use only Dexron III ATF Hydraulic fluid RESERVOIR CAP FILL RESERVOIR TO THIS LOCATION WHEN THE SYSTEM...

Страница 26: ...ents 742 Jacks 32 Total 922 2 Dimensions Figure 25 Figure 26 14 7 4 46 m 3 Replacement Parts Figure 27 Refer to the drawing package for replacement part numbers and descriptions Contact customer servi...

Страница 27: ...d under the head of the cap screws on all fasteners interior to the arm attachment of the FWD section and attachment of the mid frame in the REAR section All outer fasteners are tightened to 120 130 f...

Страница 28: ...cal lines to make sure they will not be damaged during the folding and unfolding of the system 7 Check System Lights for Proper Operation Verify that all the turn stop tail lights are working properly...

Страница 29: ...alligator clip grounded the light glows when the probe comes into contact with a hot electrical component 3 Continuity Light A continuity light is like a test light but contains its own battery It is...

Страница 30: ...r use For all of these reasons automatic transmission uid ATF Dexron TM III has been found to be the best readily available uid for the job in most climate conditions 2 Selecting Fluids for Applicatio...

Страница 31: ...ing note of correct wire locations for reassembly 2 Rough or Erratic Performance Insufficient or no oil in system pump losing prime Fill system check for leaks Ground fault Check for loose wire leads...

Страница 32: ...ts Low voltage at pump Check battery and wiring Incorrect low volume or dirty oil Add or change oil as necessary Excessive internal leakage pump Replace the pump contact Trinity Highway Restriction in...

Страница 33: ...rrect operating pressure at the factory A Symptoms of incorrect pressure relief adjustment 1 Relief pressure too high a Battery current draw is excessive b Motor RPM is slow 2 Relief pressure too low...

Страница 34: ...eck 2 Repairing Counterbalance Valve A Symptoms If the TMA exhibits a slow drifting of the folding bay when the pump is not running one of the following may be true 1 The counterbalance valve has beco...

Страница 35: ...ink Pivot and the Push Link Pivot where they are bolted to the Weldment Front Intermediate Frame and the Weldment Rear Intermediate Frame respectively D At the top end of the cylinder rod loosen the s...

Страница 36: ...stem Add oil at the filler port any time that the pump begins to cavitate E Jog the system a few times by depressing FOLD or UNFOLD depending on the current position of the TMA 2 Check for These Probl...

Страница 37: ...to low voltage are 1 Motor won t run because solenoid won t shift 2 Motor running at reduced speed B Minimum voltage requirements 1 Between the motor stud and ground 9 0 volts at maximum load C Causes...

Страница 38: ...ht to test the switch p 37 3 Use a circuit test light to test the switch p 37 B Motor solenoid switches The solenoid switches found on the hydraulic pump are four post style solenoid They shall be con...

Страница 39: ...Troubleshooting Decision Trees and System Drawings trinityhighway com 37 Revision A November 2019...

Страница 40: ...trinityhighway com 38 Revision A November 2019...

Страница 41: ...trinityhighway com 39 Revision A November 2019...

Страница 42: ...SS180 M trinityhighway com 40 Revision A November 2019...

Страница 43: ...626592 1 of 3 Support Frame Assembly trinityhighway com 41 Revision A November 2019...

Страница 44: ...626592 2 of 3 trinityhighway com 42 Revision A November 2019...

Страница 45: ...626592 3 of 3 trinityhighway com 43 Revision A November 2019...

Страница 46: ...626605 Cartridge A 626605 trinityhighway com 44 Revision A November 2019...

Страница 47: ...626611 Cartridge B Cartridge B trinityhighway com 45 Revision A S November 2019...

Страница 48: ...626628 Miscellaneous Part Assembly trinityhighway com 46 Revision A November 2019...

Страница 49: ...626614 Impact Face Assembly trinityhighway com 47 Revision A November 2019...

Страница 50: ...626612 1 of 3 Hydraulic Control Assembly trinityhighway com 48 Revision A November 2019...

Страница 51: ...626612 2 of 3 626612 2 of 3 trinityhighway com 49 Revision A November 2019...

Страница 52: ...626612 3 of 3 trinityhighway com 50 Revision A November 2019...

Страница 53: ...625152 Hydraulic Cylinder Assembly 625152 trinityhighway com 51 Revision A November 2019...

Страница 54: ...626629 Pump Assembly 626629 trinityhighway com 52 Revision A November 2019...

Страница 55: ...625180 1 of 4 Electrical Box Hydraulic 625180 1 of 4 trinityhighway com 53 Revision A November 2019...

Страница 56: ...625180 2 of 4 trinityhighway com 54 Revision A November 2019...

Страница 57: ...625180 3 of 4 trinityhighway com 55 Revision A November 2019...

Страница 58: ...625180 4 of 4 trinityhighway com 56 Revision A November 2019...

Страница 59: ...625143 1 of 3 LED Lighting Assembly 625143 1 of 3 trinityhighway com 57 Revision A November 2019...

Страница 60: ...625143 2 of 3 625143 2 of 3 trinityhighway com 58 Revision A November 2019...

Страница 61: ...625143 3 of 3 625143 3 of 3 trinityhighway com 59 Revision A November r 2019...

Страница 62: ...616797 Underride Assembly trinityhighway com 60 Revision A November 2019...

Страница 63: ...604382 Attachment Assembly trinityhighway com 61 Revision A November 2019...

Страница 64: ...Notes trinityhighway com 62 Revision A November 2019...

Страница 65: ......

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