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Challenger Blower 

Replacement Kit

1

WARNING

!

Indicates a potentially hazardous situation which, 
if ignored, can result in 

substantial property dam-

age, serious injury, or death.

NOTICE

Indicates special instructions on installation, operation 

or maintenance, which are important to equipment 

but not related to personal injury hazards.

WARNING

!

For your safety, turn off electrical power supply at 
service panel before proceeding to avoid possible 
electrical shock hazard.  Failure to do so can cause 
severe personal injury or death.

WARNING

!

For your safety, the boiler may be extremely hot. 
Ensure the boiler has properly cooled prior to ser-
vicing. Failure to do so can cause severe personal 
injury.  

WARNING

!

Failure to follow instructions below can result in 
severe personal injury or damage if ignored.

•  Instructions are for a qualified installer/ ser-

vice technician only.

•  Read all instructions before proceeding.
•  Follow instructions in proper order.

Kit Part Numbers:

 

•  CCRKIT32

: Challenger Blower Kit

Kit Includes: 

1.  Blower 

2.  Blower Outlet Gasket

3.  (2) M5 Flange Nuts

4.  Gas Pipe O-ring

5.  Venturi Clip

Recommended Tools:

•  Phillips screwdriver

•  8 mm socket and/or 8 mm wrench

•  Adjustable wrench

•  Pliers 

•  Flat putty knife

•  Combustion Analyzer

Содержание CCRKIT32

Страница 1: ... injury or death WARNING For your safety the boiler may be extremely hot Ensure the boiler has properly cooled prior to ser vicing Failure to do so can cause severe personal injury WARNING Failure to follow instructions below can result in severe personal injury or damage if ignored Instructions are for a qualified installer ser vice technician only Read all instructions before proceeding Follow i...

Страница 2: ...retaining ring attaching it to the condensate pan then slide the pipe up and out of the condensate pan Pull the vent pipe out and down to remove 5 Loosen the gas pipe brass nut at the gas valve Set aside the orifice and o ring for reinstallation See Fig 2 Fig 2 Gas Orifice location NOTICE Do not discard the gas orifice and gasket as they will be re used 6 Remove the 2 M5 flange nuts attaching the ...

Страница 3: ...the venturi and gas pipe are properly seated 3 Insert the venturi clip into the blower housing En sure the venturi clip is holding the venturi and gas pipe in place by lightly pulling on the gas pipe NOTICE Do NOT force the clip into a flush fit with the blower surface Fig 4 Venturi assembly installation 4 Seat the blower orifice if required and blower outlet gasket onto the blower flange Position...

Страница 4: ... turn to service 12 Perform a combustion analysis by measuring CO2 or O2 and CO during both low and high firing rates The combustion readings must be within the range listed in Table 1 The CO level must not exceed 100 ppm for natural gas and 150 ppm for propane gas when combustion is correct Perform the following procedure to manually place the burner into high fire Press both the and buttons simu...

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