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Electric Vehicle / Boat Winch 

 

E&OE 

©2018 Trex 

Equipment Safety 

Winches are high-load pulling equipment with exposed cables, rollers etc that can cause serious 

injury if not used correctly or without taking proper safety precautions. 

It is extremely important 

that you read and fully understand the information in this section and all other safety warnings / 

recommendations and usage instructions before using the equipment

. • People with pacemakers 

should consult their physician before using this product. Operation of electrical equipment in close proximity 

to a pacemaker could cause interference or failure of the pacemaker. • 

The responsibility for safe 

installation and operation of the winch and prevention of personal injury and/or property damage 

rests with you, the operator. There is no substitute for the use of good judgement and caution in 

operating a winch

Operator 

  If you are untrained in the use of a winch, it is highly recommended that you be trained/instructed by a 

suitably qualified or experienced user before using the machine. 

  The responsibility for safe installation and operation of the winch, and the prevention of personal injury 

and property damage ultimately rests with you, the operator. There is no substitute for the use of good 

judgement and caution when operating a winch. 

  Always keep hands and fingers away from moving parts of the winch when applying or releasing a load. 

Remain clear of the cable and hook when pulling a load. Do not stand in line of the cable, as it could 

whip violently should it break. Always use the "hand saver" bar, if applicable, when guiding the cable in 

or out. 

  Be sure to read and understand all instructions and safety precautions in the user manual for the object 

you will winch. Make sure to attach the hook to the manufacturer's recommended pulling point. 

Clothing and Protective Equipment – All Operators and Assistants 

  Always wear impact-resistent safety goggles, protective gloves and steel cap boots. A full face shield is 

recommended.  

Work Area Safety 

  Always examine the winch for cracks, deformation, damage and the cable for fraying, corrosion, broken 

strands and any other condition that may affect the safe operation of the winch. Do not use the winch 

even if minor damage is seen. A frayed or damaged cable should be replaced immediately. Use only 

factory-approved cables of the same load capacity, diameter and length.  

  Never lift people or hoist loads over people. Do not lift items vertically. The winch is design for horizontal 

movement only. 

  Keep children away from work area. Do not allow children to handle or use the winch. 

  Never allow any person to be close to the winch when it is being loaded. keep away from the winch at 

least 2m during the winching operation, and always stand to the side during winching – NEVER behind 

the winch. 

  It recommended to lay a heavy blanket over the winch cable near the hook end when pulling loads. If 

cable failure occurs, the cloth will act as a damper and help prevent the rope from lashing out. 

  Be sure the winch is mounted on a vehicle or other suitable object before operation. 

  When mounting the winch on a vehicle or trailer, make sure to allow sufficient space for the winch hand 

crank (if equipped) to be turned a full 360 degrees. 

  The winch is designed for mounting on flat surfaces only. Do not mount the winch on a curved surface. 

  Do not alter or weld any part of the winch. Such alterations may weaken the structural integrity of the 

winch and will void warranty. 

Operational Safety 

  Do NOT exceed the maximum rated load capacity for the winch. 

Содержание TB75

Страница 1: ...t 2018 READ THIS MANUAL CAREFULLY BEFORE USE FAILURE TO DO SO MAY RESULT IN INJURY PROPERTY DAMAGE AND MAY VOID WARRANTY KEEP THIS MANUAL FOR FUTURE REFERENCE Products covered by this manual may vary in appearance assembly inclusions specifications description and packaging ...

Страница 2: ...ent Do not wear loose clothing or jewellery which can be caught in moving parts Keep hair and clothing away from the equipment Stay alert and use common sense when operating the equipment Do not over reach Always maintain secure footing and balance Do not use the equipment if tired or under the influence of drugs alcohol or medication This equipment is not intended for use by persons with reduced ...

Страница 3: ...ecting the electrical cord Do NOT use equipment that has exposed wiring damaged switches covers or guards Do NOT use electrical equipment in wet conditions or in damp locations Do NOT use electrical cords to lift move or carry equipment Do NOT coil or knot electrical cords and ensure electrical cords are not trip hazards General Service Information The equipment must be serviced or repaired at aut...

Страница 4: ... The product may have blades edges or mechanical devices that can cause severe crush injury to fingers limbs etc Take due care when handling and using the product Single Operator Only The product must be operated by a single person only More than one person operating the product may introduce additional hazards Use Face Protection Wear appropriate full face protection and take due care as the prod...

Страница 5: ...supply before handling the product adjusting maintenence etc Power Line Electrocution Hazard High voltage high current power lines may be present Use extreme caution to avoid contact or interference with power lines Electrical shock can be fatal Kick Back Hazard High level of kick back hazard that can cause the machine to suddenly rotate towards operator Kick back injury can be fatal Winch Operato...

Страница 6: ...ty precautions in the user manual for the object you will winch Make sure to attach the hook to the manufacturer s recommended pulling point Clothing and Protective Equipment All Operators and Assistants Always wear impact resistent safety goggles protective gloves and steel cap boots A full face shield is recommended Work Area Safety Always examine the winch for cracks deformation damage and the ...

Страница 7: ... and cable It can be corrected by securing the load releasing tension in the cable spooling out cable then repositioning the cable to the opposite end of the drum and the puilling in again Ensure that the input voltage between the motor terminals is 12VDC in order to reach the rated pull capacity Note that maximum rated pull capacity is achieved by the first layer of cable around the drum Never ho...

Страница 8: ...spected for damage that could reduce their strength Always DISCONNECT winch power leads to battery before working in or around the winch drum so that the winch cannot be turned on accidentally Do NO T use the winch to hold loads in place Use other means of securing loads such as tie down straps Only use factory approved switches remote controls and accessories Do NOT connect winch to a 240VAC main...

Страница 9: ...0 Installation 11 Permanent Mounting 11 Temporary Mounting 11 Connecting the Electrical Wiring 12 Operation 13 Double Line Configuration 13 TW145 TW145D TW200D Vehicle Winch 14 Installation 15 Connecting the Electrical Wiring 15 Operation 16 Using Free Spool Operation 16 Double Line Configuration 16 Troubleshooting 19 Specifications 20 ...

Страница 10: ... X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T...

Страница 11: ...E X T R E X T R E X T R E X T R E X T R E E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T ...

Страница 12: ... T R E X T R E X T R E X T R E E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X R E X T R E X T...

Страница 13: ...ver the bottom of the loop in the winch cable Then reattach the side plate 4 Rig up to the pulley block hook then winch as normal Figure F X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T T R E X T R E X T R E X T R E...

Страница 14: ...E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X ...

Страница 15: ...ach the RED lead to the battery POSITIVE terminal Figure A 2 Attach the BLACK lead to the battery NEGATIVE terminal Figure A Connecting the Remote Control Lift up the rubber cover on the left side of the winch control box then insert the remote control connector into the socket Figure A X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T T R E X T R E X T R E X T R E X T R E X T R E X T R ...

Страница 16: ...use a pulley block may be supplied and double line configuration Figure B This reduces the load on the winch and the strain on the cable by approximately 50 In double line configuration the speed of winching is also reduced by 50 Figure B A X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R...

Страница 17: ... X T R E X T R E X T R E X T R E X T R E X T R E X T R X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R...

Страница 18: ... X T R E X T R E X T R E X T R E X T R E X T R E X T R E E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R...

Страница 19: ...R E X T R E X T R E X T R E X T R E X T R E E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X R ...

Страница 20: ...X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E T R ...

Страница 21: ...pecific application or your description of the application Be sure to attain third party approval for your application from a qualified specialist before use regardless of prior assurances by the retailer or its representatives This product is not intended for use where fail safe operation is required As with any product take an automobile aircraft computer or ball point pen for example there is a...

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