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COMBI 66

-2-

SAFETY

WARNING:

Observe the safety regulations in the
instruction manual of the power tool to be
used.  Please read the following
instructions carefully.  Failure to do so
could lead to serious injury.  When using
electric tools, basic safety precautions,
including the following should always be
followed to reduce the risk of fire, electric
shock and personal injury.  Also observe
any applicable additional safety rules.
Read the following safety instructions
before attempting to operate this product.

PLEASE KEEP THESE
INSTRUCTIONS IN A SAFE PLACE.

The attention of UK users is drawn to The
Provision and Use of Work Equipment
Regulations 1998, and any subsequent
amendments.

Users should also read the HSE/HSC
Safe Use of Woodworking Machinery
Approved Code of Practice and Guidance
Document and any amendments.

Users must be competent before using
our products.

IMPORTANT NOTE:

Residual Risk.  Although the safety
instructions and operating manuals for
our tools contain extensive instructions on
safe working with power tools, every
power tool involves a certain residual risk
which cannot be completely excluded by
safety mechanisms.  Power tools must
therefore always be operated with
caution! 

General

1.

Disconnect power tool when making
any adjustments.  When not in use,
before servicing and when changing
accessories such as cutters,
disconnect power tool and attachment
from power supply.  Ensure the
machine is switched off before
plugging tool in or connecting to a
power supply.

2.

Always mount the power tool,
accessory or attachment in conformity
with the present instructions.  The tool
should not be modified or used for any
application other than that for which it
was designed.

3.

Keep children and visitors away.  Do
not let children or visitors touch the
tool, accessory or attachment.  Keep
children and visitors away from work
area.  Make the workshop child proof
with padlock and master switch.

4.

Dress properly.  Do not wear loose
clothing or jewellry, they can be
caught in moving parts.  Rubber
gloves and non-skid footwear is
recommended when working
outdoors.  Wear protective hair
covering to contain long hair.

5.

Consider working environment.  Do
not use the product in the rain or in a
damp environment.  Keep work area
well lit.  Do not use power tools near
gasoline or flammable liquids.  Keep
workshop at a comfortable
temperature so your hands are not
cold.  Connect machines that are used
in the open via a residual current
device (RCD) with an actuation
current of 30 mA maximum.  Use only
extension cables that are approved for
outdoor use.

6.

The accessory or attachment must be
kept level and stable at all times.

7.

Keep work area clean.  Cluttered
workshops and benches can cause
injuries.  Ensure there is sufficient
room to work safely.

8.

Use the attachment with the power
tools and accessories specified in this
manual only.  Do not force the tool or
attachment to do a job for which it is
not designed.

9.

Secure idle tools.  When not in use,
tools should be stored in a dry and
high or locked up place, out of reach
of children.

10.

For best control and safety use both
hands on the power tool and
attachment.  Keep both hands away
from cutting area.  Always wait for the
spindle and cutter to stop rotating
before making any adjustments.

11.

Always keep guards in place and in
good working order.

12.

Remove any nails, staples and other
metal parts from the workpiece.

13.

Maintain tools and cutters with care.
Keep cutters sharp and clean for
better and safer performance.  Do not
use damaged cutters.  Follow
instructions for lubricating and
changing accessories.  Keep handles
dry, clean and free from oil and
grease.

14.

Maintain accessories.  Do not use
damaged accessories.  Only use
accessories recommended by the
manufacturer.

15.

Check damaged parts.  Before
operation inspect the attachment, the
power tool, the cable, extension cable
and the plug carefully for signs of
damage.  Check for alignment of
moving parts, binding, breakage,
mounting and any other conditions
that may effect its operation.  Have
any damage repaired by an
Authorised Service Agent before using
the tool or accessory.  Protect tools
from impact and shock.

16.

Do not use tool if switch does not turn
it on or off.  Have defective switches
replaced by an Authorised Service
Agent.

17.

Don't over reach.  Keep proper
footing and balance at all times.  Do
not use awkward or uncomfortable
hand positions.

18.

Don’t abuse the cable. Never carry
power tool or accessory by cord or
pull it to disconnect from the socket.
Keep cord from heat, oil and sharp
edges.  Always trail the power cord
away from the work area.

19.

Connect dust extraction equipment.
If devices are provided for the
connection of dust extraction and
collection facilities, ensure these are
connected and properly used.

20.

Check all fixing and fastening nuts,
bolts and screws on power tool,
attachment and cutting tools before
use to ensure they are tight and
secure.  Periodically check when
machining over long periods.

21.

Stay alert.  Watch what you are
doing. Use common sense.  Do not
operate tools when you are tired,
under the influence of drugs or
alcohol.

22.

Personal Protective Equipment
(PPE).  All PPE must meet current
UK and EU legislation.

23.

Do not leave tools running
unattended.  Do not leave tool until it
comes to a complete stop.

24.

Always clamp workpiece being
machined securely.

25.

Only use cutting tools for
woodworking that meet EN847-1/2
safety standards, and any
subsequent amendments.

26.

Vibration levels.  Hand held power
tools produce different vibration
levels.  You should always refer to the
specifications and relevant Health &
Safety Guide.

Routing Safety

1.

Disconnect router power tool.  When
not in use, before servicing and when
changing accessories such as
cutters, disconnect router and
attachment from power supply.

2.

Ensure router cutter has stopped
rotating before changing it.  Never
use the spindle lock as a brake.

3.

Remove adjusting keys and
spanners.  Form the habit of checking
to see that keys and adjusting
spanners are removed from the
router tool, cutter and attachment
before turning router on.  Make sure
cutter can rotate freely.

4.

Noise.  Take appropriate measures
for the protection of hearing if the
sound pressure of 85dB(A) is
exceeded. Routing sound pressure
may exceed 85dB(A), so ear
protection must be worn. 

MANU-COM66 v2.0  24/10/05  3:30 pm  Page 2

Содержание COMBI 66

Страница 1: ...re Joints _________________10 Cutting the Bolt Recesses _____________11 Strengthening the Joint _______________12 Sealing the Joint ____________________12 Curved Peninsular ___________________15 MAINT...

Страница 2: ...est control and safety use both hands on the power tool and attachment Keep both hands away from cutting area Always wait for the spindle and cutter to stop rotating before making any adjustments 11 A...

Страница 3: ...diameter cutters must be handled and used with care 14 Always return cutter to its packaging after use 15 Should you experience excessive vibration during use stop immediately Have the eccentricity o...

Страница 4: ...x3 x1 x1 x1 x1 x1 x1 ITEMS REQUIRED 1 2 plunge router 30mm guide bush 12 7 diameter x 50mm cut router cutter with 1 2 shank Trestle x 2 100mm throat clamp x 2 Hand tools Panel connector bolts Wooden...

Страница 5: ...etting stop location hole Male joint bush location hole Peninsular joint bush location hole Length stop fixing holes Bolt recess bush location hole Connecting bolt recess slot Alloy location bush Leng...

Страница 6: ...es RB H 1 off RB H 10 10 off Description Order Ref RT 11 Spare blades RB A 1 off RB A 10 10 off Recommended Cutters A 12 7mm 1 2 diameter cutter must be used which has a 50mm cutting reach and plunge...

Страница 7: ...Wadkin R500 Nutool XP12 GB 5 S Please state model when ordering General instructions for fitting Sub bases to Router 1 Fit line up guide bush onto sub base with screws supplied 2 Fit 12 7mm 1 2 shank...

Страница 8: ...in the underside of the worktop using the standard router cutter The recess is elongated to allow easy access for the spanner Biscuit Jointer for the Router Ref 342X1 2TC Ref TR35X1 2TC Ref C152X1 2T...

Страница 9: ...COMBI 66 9 6 Carry Case Hard wearing carry case to protect and allow ease of carrying of the COMBI66 Jig Description Order Ref Carry Case for COMBI66 CASE 66 MANU COM66 v2 0 24 10 05 3 30 pm Page 9...

Страница 10: ...ly home before use When using jig ensure location bushes do not foul workbench 23mm In order to prevent breakout of the laminate rotation of the cutter and feed direction must always be into the postf...

Страница 11: ...tion the jig across the width of the male worktop Loosely fit the length stop Fasten length stop to template so that it traps the template across the worktop between the male location bushes and the s...

Страница 12: ...to length A series of passes should be made feeding from left to right At the end of the cut release plunge Out of square Joints max 3 Only the male cut needs to be adjusted if an out of square joint...

Страница 13: ...jig to worktop The bolt recesses should be approximately 22mm deep although this will depend upon the thickness of worktop Once one bolt recess is cut move jig over to the remaining pencil lines and...

Страница 14: ...portable router The size of biscuit used should be No 20 Ref BSC 20 100 100 biscuits Ref BSC 20 1000 1000 biscuits A 650mm worktop should have at least 5 biscuits Sealing the Joint The cut edges of th...

Страница 15: ...Peninsular In order to prevent break out of the laminate rotation of the cutter and feed direction of the router must always be into the postform edge of worktop MAINTENANCE The jig has been designed...

Страница 16: ...Combi 66 Jig COMBI 66 2 3 Alloy Bush CJ BUSH 3 1 Length Setting Stop Kit CJ LSK 4 0 Machine Screw Csk M8 x 50mm Slot WP SCW 41 5 0 Washer 8 5mm x 32mm x 6 0mm WP WASH 17 6 0 Knob M8 WP KNOB 10 7 0 Com...

Страница 17: ...ard have torn slightly that the guide bush is kept against the template by machining from left to right Use abrasive paper to remove torn wood chips Chipped laminate Can be caused by a blunt cutter Al...

Страница 18: ...g Tools cannot be held liable for any material rendered unusable or any form of consequential loss E OE RECYCLABLE Trend Machinery Cutting Tools Ltd Odhams Trading Estate St Albans Road Watford WD24 7...

Страница 19: ...COMBI 66 MANU COM66 v2 0 27 10 05 10 56 am Page 19...

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