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2022 Boone

1

Safety

WARNING

Properly tighten hardware

Always tighten hardware to the specified torque. Over-

tightening hardware could deform or break the hardware 

or components. Under-tightening hardware could cause 

hardware or components to become loose. Either 

situation could damage the bicycle and result in injury to 

the rider.

WARNING

Reapply threadlocker

All reused-fasteners with pre-applied threadlocker 

must be cleaned with isopropyl alcohol and have new 

threadlocker applied before re-assembly. If threadlocker 

is not applied, the fasteners may loosen which could 

damage the bicycle and result in injury to the rider.

Legend

Grease

Do not apply grease

Threadlocker

Nm

Torque 

Zip tie

Contents

Safety

Brake/shift routing 

— mechanical

Brake routing — 

eTap

T47 bottom 

bracket

Fork and headset

IsoSpeed

 1mm

Chainkeeper

Specifications

Copyright 2021 Trek Bicycle Corporation All Rights Reserved

Содержание BOONE 2022

Страница 1: ...2022 BOONE SERVICE MANUAL SUPPLEMENT...

Страница 2: ...threadlocker All reused fasteners with pre applied threadlocker must be cleaned with isopropyl alcohol and have new threadlocker applied before re assembly If threadlocker is not applied the fastener...

Страница 3: ...mp W5256886 5 Zip tie guide W513997 6 Front derailleur cable 7 Rear derailleur cable 8 Front brake hose 9 Rear brake hose Route the brake hoses 1 Connect the calipers to the brake hoses 2 Route the re...

Страница 4: ...as shown 3 Attach the derailleurs to the bicycle 4 Connect the shift cables to the derailleurs Zip tie the shift cables and rear brake hose 1 Bend the zip tie in half to create a crease This will mak...

Страница 5: ...Housing grommet W330578 5 Zip tie guide W513997 6 Front brake hose 7 Rear brake hose Route the brake hoses 1 Connect the calipers to the brake hoses 2 Route the rear brake hose through the grommet 3 R...

Страница 6: ...a crease This will make it easier to wrap the zip tie around the cables and out through the hole 2 Use a hook and a pick tool to hold the cables and guide the zip tie around them 3 Route the zip tie t...

Страница 7: ...the top right Spacers required The table below contains bottom bracket crank combinations that require spacers Your bicycle may have other combinations that do not require spacers Crank Bottom bracket...

Страница 8: ...Grease both bearings 5 the fork crown race and the inside of the head tube as shown to the left 3 Insert the fork into the head tube TIP Support the fork with a table during the assembly 4 Route the...

Страница 9: ...shown 5253576 9 Grommet W5253578 Install the IsoSpeed 1 Carefully remove the IsoSpeed covers 7 8 with a paint safe plastic pry bar 2 Disassemble the bolt 1 and nut 6 3 Use a 50 50 isopropyl alcohol wa...

Страница 10: ...Place the washers on the bolt Tighten the nut to 10Nm while securing the bolt with a wrench as shown below 10Nm 7 8 8 0 8 2 6 3 2 1 7 Re install the IsoSpeed covers 8 Allow the assembly to cure for 2...

Страница 11: ...the chain 4 Tighten the screw on the back of the chainkeeper 1mm 3Nm Clearance Adjust clearance 541421 38 46T Adjust the chainkeeper 2x chainrings 1 Shift to the lowest gear largest rear cassette cog...

Страница 12: ...OD 28 6mm Lower fork steerer tube OD 38 1mm Bottom bracket type width T47 85 5mm Brake rotor diameter 140 160mm Chainline 1x 49 7mm Chainline 2x 43 5mm Chainring max 1x 42t Chainring max 2x Small 34t...

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