Tregaskiss TOUGH GUN TT Series Скачать руководство пользователя страница 3

 

WARRANTY 

Tregaskiss equipment and parts are warranted to be free of defects in material and/or workmanship as stated below.  
If within that period, any Tregaskiss gun or part thereof is found to be defective under normal and recommended use, 
Tregaskiss will at their option, repair, replace or issue credit for the value of the defective unit.  All claims against this 
warranty must be submitted through a factory-authorized distributor.  Use of non-Tregaskiss parts and/or consumables 
with these guns may damage or severely limit performance of the TOUGH GUN and may limit or void any warranties.  
Tregaskiss will not assume responsibility for incidental damages or expenses by any defect whatsoever. 

 

 

TOUGH GUN MIG guns and components -  

120 days 

 

TOUGH GUN handles and trigger switches  -  

Lifetime 

 

TOUGH GUN Reamer and components -  

1 year 

 

             

TOUGH GUN Robotic peripherals: Clutch, Sprayer, 

 

Wire Cutter, Clutch Disc and Robotic Arms - 

1 year 

 

 

Customer Returns 

 

Returned boxes must have a RA # and return address on boxes when received. 

 

Torches returned under warranty must be complete including consumables. 

 

Returned Trials must have bottom portion of Trial form completed and sent here before RA # is issued. 

 

Products returned that were previously installed on torches cannot be put back into inventory (i.e. water-cooled 
goosenecks). 

 

No credit on returned specials 

 

Any products left here for more than 30 days after contact with the customer will be shipped back at their expense. 

 

If product is being returned for Warranty Repair or Replacement, a Return Authorization Number must be obtained 
from the factory.  No charge replacements or repaired products will be sent out once returned product has been 
evaluated and warranty has been determined.  If a replacement needs to be sent immediately, a purchase order 
number is required and the goods will be billed until warranty is determined.

 

THANK YOU… 

for  selecting  a  TOUGH  GUN  REAMER.    Manufacturing 
operations  demand  extremely  dependable  robotic  equipment.  
With  this  in  mind,  the  TOUGH  GUN  REAMER  was  designed 
and engineered to be a reliable tool to support high production 
within  a  robotic  cell.    As  the  name  implies,  the  TOUGH  GUN 
REAEMR  is  made  from  durable  materials  and  components 
engineered  to  perform  in  a  rugged,  robotic  welding 
environment. 

 

The instructions and illustrations in this technical guide make it 
easy for you to maintain your TOUGH GUN REAMER.  

Please 

read, understand, and follow all safety procedures

.  Keep this 

Technical Guide booklet as a handy reference when ordering 
complete guns, parts and special options.

 

For  technical  support  and  special  applications,  please 
call  the  Tregaskiss  Technical  Service  Department  at 
(800)  787-6966  or  fax  (800)  665-0400.

    Our  trained 

technicians  are  available  between  8:30  AM  and  4:30  PM, 
and will answer your application or repair questions. 
 
Tregaskiss  also  manufactures  complete  robotic  MIG  gun 
systems  designed  and  engineered  to  perform  as  a  team  in 
the 

high-volume 

robotic 

production 

environment.  

Components include TOUGH GUN ROBOTIC air-cooled and 
water-cooled  MIG  guns,  TOUGH  GUN  CLUTCH  and  gun-
mount  arms.    Contact  your  Tregaskiss  representative  or 
Tregaskiss Ltd. for further information.

 

 

 

GENERAL SAFETY

 

Before installation or operation of the TOUGH GUN REAMER, please read and understand all safety precautions listed below.  Failure to follow 
these instructions may result in personal injury or damage to the equipment. 
 
1. 

Do not remove or deface warning and instruction labels from the unit. 

2. 

Ensure that all equipment in the area is disabled and locked out before setting up, adjusting or conducting any work. 

3. 

Ensure that electrical and pneumatic power to unit is off before setting up, adjusting, or conducting any work. 

4. 

Check that electrical and pneumatic connections comply with the codes applicable to your country and state. 

5. 

Keep hands away from unit while in operation. 

6. 

For additional safety information, please refer to the following publications: 

 
 

 

ANSI STANDARD Z49.1, SAFETY IN WELDING AND CUTTING, 

 

 

American Welding Society, 550 LeJeune Rd. P.O> Box 351040, Miami, FL 33126 

 
 

 

ANSI STANDARD, SAFETY OR ROBOTS AND ROBOT SYSTEMS, 

 

 

American National Standards Institute, 1430 Broadway, New York, NY 10018 

 
 

 

NFPA STANDARD 70-1978.  NATIONAL ELECTRIC CODE, 

 

 

National Fire Protection Association, 1470 Atlantic Avenue, Boston MA 02210 

Содержание TOUGH GUN TT Series

Страница 1: ...SAFETY WARRANTY INFORMATION INSTALLATION MAINTENANCE GUIDE TECHNICAL DATA OPTIONS EXPLODED VIEW PARTS LIST TROUBLESHOOTING ORDERING INFORMATION Certified QS 9000 TE Please read instructions prior to...

Страница 2: ...NT 7 3 2 REPLACEMENT OF PRINTED CIRCUIT BOARD 8 3 3 CUTTER REPLACEMENT 8 3 4 BELT REPLACEMENT 8 3 5 SOLENOID VALVE REPLACEMENT 9 3 6 SCHEDULED PROGRAM 9 4 0 TECHNICAL DATA 4 1 PNEUMATIC DIAGRAM 9 4 2...

Страница 3: ...o be a reliable tool to support high production within a robotic cell As the name implies the TOUGH GUN REAEMR is made from durable materials and components engineered to perform in a rugged robotic w...

Страница 4: ...oil for every 50 75 CFM of air going through the motor The lubricant can be air motor oil or light grade hydraulic oil with a viscosity rating of 150 VC 15 20 SAE 5W 1 3 WIRING INTERFACE CONNECTIONS W...

Страница 5: ...travel deep enough Unclamped indicates that the clamp cylinder is fully retracted releasing the clamp mechanism and supplying an output signal that the cycle is complete via the limit switch mounted n...

Страница 6: ...r for cycle clamps closed 5 Reamer performs cleaning cycle 6 Wait and verify input from Reamer for cycle complete Clamps Open 7 The robot can now be safely removed from the Reamer clamps to the next p...

Страница 7: ...t is set too fast may stall the motor ADJUSTING THE FLOW CONTROL VALVE S NOTE Reamers prior to serial TT 5338 utilized two flow controls for advancing and retracting the feed unit There is a flow cont...

Страница 8: ...pplied 9 16 wrench The cutter is removed by turning counterclockwise when viewed from above Considerable force may be required to loosen the cutter since it tightens naturally as the reamer operates I...

Страница 9: ...ILY Ensure spindle cover area is clear of spatter Visually check oil level in lubricator reservoir The life of the air motor is dependent on a consistent supply of oil Visually check air lines and int...

Страница 10: ...0938 06 TR 2150 RC 06 401 4 50 0 938 TT 0938 04 TR 2150 RCT 04 401 6 50 1 062 TT 1060 04 TR 2150 RCT 04 401 42 50 0 938 TT 0938 04 TR 2150 RCT 04 401 44 50 0 938 TT 0938 04 TR 2150 RCT 04 401 45 50 0...

Страница 11: ...TT 0938 01 TR 2150 RCT 01 451 61 62 1 062 TT 1060 01 TR 2150 RCT 01 451 81 62 1 062 TT 1060 01 TR 2150 RCT 01 451 87 62 1 062 TT 1060 01 TR 2150 RCT 01 650 5 62 1 062 TT 1060 01 TR 2150 RCT 01 650 6...

Страница 12: ...TT 2412 FIXED FLOW CONTROL 12 TR 2260 AIR LINE 5 16 4FT LENGTH not shown SERIAL TT 5339 UP 13 TR 2310 P C BOARD 31 RR 707 30 TCP LOCATOR PIN optional not shown 13A TR2310 S STANDOFF SCREW KIT 32 TR 29...

Страница 13: ...ve shut Repair or replace damage components Adjust feed rate Adjust flow control valve Reamer stays in up position Cutter is jammed in torch Faulty spindle unit Faulty limit switch Cycle start signal...

Страница 14: ...o ensure adequate anti spatter compound is being applied Inspect unit for air leaks or damage supply and interface lines which may cause unit to malfunction Inspect unit for build up of residue from a...

Страница 15: ...8 1 Options 10 or 12 REAMER STAND with optional FRL Filter Regulator Lubricator PART DESCRIPTION PART DESCRIPTION RST 1000 A ADJUSTABLE REAMER STAND 28 TO 43 RST 1200 A ADJUSTABLE REAMER STAND WITH FR...

Страница 16: ...from the bill of material since it is not needed with the Multi feed System A diagram below shows one of many Multi feed configurations Refer to our website or your local Tregaskiss representative for...

Страница 17: ...ugh Gard applied in each spray Also available the retro fitable flow control kit Part TS 500 52 8 4 Option W Wire Cutter Reamer with standard sprayer Reamer with optional flow control for the sprayer...

Страница 18: ...ot required C Sprayer with Flow Control S not required W Wire Cutter Optional Cordsets 20 cord blank 30 cord 3 50 cord 5 Cutter Style Nozzle outside diameter TT Series Reamer Stand Reamer Stand with F...

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