Operating Instruction Manual
TRACO POWER Battery Controller Series
TSP-BCM12 / -BCM24 / -BCM24A / -BCM48 / -BCM48A
TRC ELECTRONICS, INC.
Providing exceptional customer service since 1982
Disclaimer:
Before installing and using the TSP-BCM 12,
TSP-BCM24, TSP-BCM24A, TSP-BCM48 or TSP-BCM48A unit read the
safety instruction provided with the unit.
1. Mechanical Mounting
The TSP-BCM12 as well as the TSP-BCM24, TSP-BCM24A, TSP-BCM48 and TSP-BCM48A are “
Built in Devices
”, and
must be mounted into an electrical rack which must provide protection against access to dangerous voltages, hot devices
and be resistant to flammability and causing fire hazards. The enclosure and mounting of the power supply must be
compliant with the relevant national rules and regulations applicable for the mounting of automation appliances and devices
or other relevant application regulations.
The TSP-BCMxx(A) are designed for mounting on a DIN rail TS35 (DIN EN 50022-35x15/7.5) or for rack wall or chassis
mounting using the wall mounting devices supplied on request.
To fix device on the DIN-rail, hook top part of clip on DIN-rail, push down and inward until you hear a clipping sound.
To remove the device, pull the latch of the clip with the aid of an insulated flat head screwdriver. When clip has cleared
bottom DIN rail remove the screwdriver from recess. Lift the device off DIN-rail.
For mounting without DIN rails, a wall mounting bracket TSP-WMK01 (1 bracket, see ANNEX) can be supplied on
request. With these brackets the TSP modules can be mounted directly to the wall.
For wall mounting or chassis mounting remove the DIN-clips by removing the screw and place the mounting brackets in
the same place as the DIN-clips. Use the countersink screws, which are included with the wall mounting kit (1 countersink
screw with TSP-WMK01) to fix the mounting brackets on the TSP-BCMxx(A). Use a tightening torque of 0.8-0.9Nm.
For all of the above mounting the correct position for optimal cooling performance must be observed. Above and below
the TSP-BCMxx(A) a minimum free space of 80mm [3.15in] is required and on each side of the TSP-BCMxx(A) a
minimum space of 25mm [1.0in] is required which allows air convection. The air temperature measured 10mm [0.39in]
below the device must not exceed the specified values according the data sheet. Observe same power de-rating above
ambient temperatures of 40°C as specified for the TSP power supplies.
2. Electrical Connections
2.1 Wire and Cable Requirements
To achieve a reliable and shockproof connection strip the connecting ends according with table 2.1.1. If flexible wires are
used the wires have to be terminated. (e.g. by using ferrules).
All output terminals should be connected to the load.
2.1.1 Connections wire table
Input Device
Terminals
Function
Solid or stranded wires
Torque Stripping length
[mm
2
]
[AWG]
[Nm]
[mm]
TSP 090-124
TSP 090-148
TSP 180-124
TSP 090-148
+Vin & -Vin Input Voltage
0.5 … 2.5
24 … 12
0.5 – 0.6
7.0
+Bat & -Bat Battery Voltage
0.5 … 2.5
24 … 12
0.5 – 0.6
7.0
+Vout & -Vout Output Voltage
0.5 … 2.5
24 … 12
0.5 – 0.6
7.0
TSP 360-124
TSP 360-148
+Vin & -Vin Input Voltage
1.0 … 2.5
18 … 12
0.5 – 0.6
7.0
+Bat & -Bat Battery Voltage
1.0 … 2.5
18 … 12
0.5 – 0.6
7.0
+Vout & -Vout Output Voltage
1.0 … 2.5
18 … 12
0.5 – 0.6
7.0
TSP 600-124
TSP 600-148
+Vin & -Vin Input Voltage
2.0 … 10.0
12 … 7
0.6 – 0.8
7.0
+Bat & -Bat Battery Voltage
2.0 … 10.0
12 … 7
0.6 – 0.8
7.0
+Vout & -Vout Output Voltage
2.0 … 10.0
12 … 7
0.6 – 0.8
7.0
2.2 Step by Step Wiring Instructions
Only qualified personnel should carry out the installation. The device is equipped with COMBICON connectors. This
reliable and easy-to-assemble connection method enables a fast connection to the device.
Following correct mounting of both the TSP Power Supply and the Battery Connector Module (BCM), the following steps
should be followed to ensure correct connection and commissioning of the system. (Refer to Fig. 1.1, Fig 2.1; J2 and J3)
1. Make sure the mains power is switched off, secured against switch on and not yet connected to the power supply!
2. Next connect the TSP Power Supply output to J1 of the BCM (DC-IN).
