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Product HandBook

TopCrop

30m Hose Reel and Spray Gun

The TopCrop has a manually operated hose reel containing 30m of 10mm diameter hose connected to a 
trigger actuated spray gun with adjustable brass nozzle.  The hose is pulled out manually from the reel and 
retracted using the handle on the side.  The spray gun is stowed in a fabricated holder at the side of the hose 
reel.

The nozzle adjusts from jet through to mist sprays by rotating the nozzle head.  When the trigger is squeezed, 
the fluid is discharged; when the trigger is released, the fluid bypasses back into the tank.

50m SuperReel and Spray Gun

An optional electrically operated SuperReel containing 50m of FrictionFree™ hose connected to a trigger 
actuated spray gun with adjustable nozzle is available.  The hose is pulled out manually from the reel and 
electrically retracted using the supplied remote control.  An Anderson plug is fitted to the rear of the 
SuperReel, ready for connection to a 12-volt power supply from the tow vehicle.

The spray gun nozzle adjusts from jet through to mist sprays by adjustment of the lever adjacent to the 
trigger.  When the trigger is squeezed, the fluid is discharged; when the trigger is released, the fluid bypasses 
back into the tank.

Pressure Regulator

A pressure regulator and pressure gauge are fitted to the pump discharge flange to control line pressure 
and prevent pump cavitation.  The regulator is adjustable depending on the operation requirements – for the 
optional spray boom, the regulator is to be set to approximately 3 bar; with spot spraying via the hose reel 
the regulator is set to approximately 5 bar.

Hose Operation Lever

A manually operated lever is fitted adjacent to the pressure regulator and has two positions:

• 

BYPASS – directs the fluid back into the tank

• 

HOSE – for operation of the hose.

The lever should always be set to the bypass position when starting the pump and switched to the HOSE 
position when starting spray operations.

Suction Filter

Adjacent to the pump a filter is installed on the suction line.  The filter has a removeable filter element for 
easy cleaning.

Compact Spray Boom

Available as an option, the TopCrop can be fitted with a Compact Spray Boom for 400 to 1,000 litre units.  
The galvanised boom has steel plate protected non-drip nozzles fitted with TeeJet AIXR Air Induction spray 
tips.  The boom incorporates a break-away feature to prevent damage if the unit hits an obstacle, and easily 
folds for transportation and storage.

The Compact Spray Booms are available in a 4m, 6m and 8m spray swath, with the 8m boom recommended 
for the 600 litre and above tank capacities.

The Compact Spray Boom options are supplied complete with an electrically operated solenoid valve with 
remote ON/OFF switch, powered directly from the vehicle’s 12V power supply socket.

Содержание TopCrop

Страница 1: ...Operator s HandBook TopCrop w w w t t i c o m a u Manufacturer of The Safest Tanks in Motion...

Страница 2: ...ructions 12 Before first use 12 Filling the TopCrop Sprayer Tank 13 Operating Instructions 14 Petrol Pump Operation 15 Quick Fill Kit 17 Clean up and Decontamination 20 Maintenance 21 Periodic Checks...

Страница 3: ...l requirements to options where necessary All TTi TopCrop sprayer tanks are rotationally moulded from quality polyethylene purpose designed and manufactured to high standards The TopCrop sprayer is a...

Страница 4: ...A NOTE highlights or clarifies an essential systems description operating or maintenance procedure condition or statement A WARNING highlights an essential operating or maintenance procedure practice...

Страница 5: ...table for the loaded mass of the TopCrop sprayer Refer to the vehicle s operator manual for safe working loads correct securing points and relevant safety instructions Do not exceed the carrying and b...

Страница 6: ...frame with forklift pockets Pressure regulator 30m hose reel with 10mm hose and pistol grip spray gun Options Remote control auto rewind SuperReel with 50m FrictionFree nylon hose and Turbo spray gun...

Страница 7: ...ted with an internal basket strainer under the twist lock filling cap Tank size options for the TopCrop sprayers are 300 litres 400 litres 500 litres 600 litres 800 litres 1 000 litres Tank Level Indi...

Страница 8: ...sure gauge are fitted to the pump discharge flange to control line pressure and prevent pump cavitation The regulator is adjustable depending on the operation requirements for the optional spray boom...

Страница 9: ...essive lateral motion of the tyre which may cause a rollover Allow extra room for braking and turning when the tank is full Ensure any side gradient slope is accounted for especially when the TopCrop...

Страница 10: ...higher the application rate Adjust travel speed to suit ground conditions Measure how many seconds it takes to travel 100 metres with the sprayer attached and half full Calculate your travel speed by...

Страница 11: ...1800 816 277 www tti com au 11 Product HandBook TopCrop Figure 2 AIXR Application Chart...

Страница 12: ...cal leads are secure following transit and are not damaged in any way Inspect the tank for any damage or abrasions that may have occurred during transit CAUTION The unit must be securely mounted to th...

Страница 13: ...d as follows Open the tank filler by twisting the handle and lifting the cap Withdraw the internal basket strainer and inspect it for any debris Clean it if required and reinstall it into the top of t...

Страница 14: ...PE must be worn by the operator when conducting hose spraying operations WARNING Do not spray in windy conditions where spray drift contamination may occur Position the vehicle at a suitable point of...

Страница 15: ...l Pump Operation The TopCrop s petrol pump engine is started as follows refer to Figure 4 Turn the ignition switch to ON Turn the fuel tap to ON Set the choke lever to the closed position NOTE Ensure...

Страница 16: ...lever from BYPASS to the PRESSURE position Turn the pressure regulator knob clockwise to the required pressure approximately 5 bar for hose spraying operation is recommended which can be fine tuned as...

Страница 17: ...n in its holder beside the reel Lock the reel into one of the four locking positions to prevent the hose unwinding during transit If fitted with the optional 50m SuperReel proceed as follows refer to...

Страница 18: ...indy conditions where spray drift contamination may occur Spray drift can be reduced by lower nozzle height lower pressures or by fitting larger nozzles Position the vehicle at the starting point of t...

Страница 19: ...or river using the optional Quick Fill Unit as follows refer to Figure 9 NOTE The Quick Fill Unit requires some water in the tank to operate the venturi hydro injector Ensure there is at least 30 lit...

Страница 20: ...ray gun to avoid damage to crops from any harmful spray residues Decontamination also prevents sprayer corrosion and abrasion Cleaning the TopCrop sprayer should be undertaken at a carefully chosen si...

Страница 21: ...nd reliable service over its lifetime Periodic checks and inspections will identify any potential issues enabling timely rectification and minimising downtime Periodic Checks The following checks and...

Страница 22: ...ations Clean engine s air filter regularly especially if working in a dusty environment At the rear of the pump adjacent to the tank unscrew the suction filter cover and remove the filter screen and g...

Страница 23: ...fuel Top up as required 5 Inspect engine s air filter and housing for dust Clean replace as necessary Weekly Tasks The following tasks are to be undertaken each week or 10 operating hours whichever o...

Страница 24: ...ange engine oil and filter if fitted 3 Inspect spark plug Twelve Monthly tasks The following tasks are to be undertaken every twelve months or 200 operating hours whichever occurs first No Task Date S...

Страница 25: ...completed Remove the back cover of the SuperReel by removing the six M6 screws Lay the back cover down beside the reel the power supply will still be connected to the reel s motor Remove the four scr...

Страница 26: ...aceany brokenvalvespringsasnecessary Nopressure Residueonvalves Disassembleandcleanvalves replaceany brokenvalvespringsasnecessary Brokenregulatorspring Replaceregulatorspring SuperReel Optional Probl...

Страница 27: ...vant Environmental Protection Authority requirements Fire extinguisher nearby Keep visitors away from job location unless wearing full PPE Check the Spray Unit and carry vehicle is safe before use i e...

Страница 28: ...king service calls clean up time and transport charges 3 The use of non genuine parts on equipment supplied by TTi This will automatically negate any warranty How to Obtain Service Under this Warranty...

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Страница 32: ...i com au 1800 816 277 sales tti com au PO Box 137 Nathalia VIC 3638 Murray Valley Hwy Nathalia VIC 3638 Proudly Built By Signature Date Signature Date Quality Checked By Scan to view our PDF Handbook...

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