background image

Page 7

INSTALLATION

IMPORTANT!: DO NOT LIFT THE UNIT WITHOUT TEST-
LIFTING FOR BALANCE AND RIGGING.DO NOT LIFT THE
UNIT IN WINDY CONDITIONS OR ABOVE PERSONNEL. DO
NOT LIFT THE UNIT BY ATTACHING A CLEVIS, HOOKS,
PINS OR BOLTS TO THE UNIT CASING, CASING HARD-
WARE, ANGLES, TABS OR FLANGES. FAILURE TO OB-
SERVE THESE WARNINGS MAY RESULT IN EQUIPMENT
DAMAGE.

4.  When the curb and air ducts have been properly installed, the unit

is ready to be hoisted to the roof and set in position.

IMPORTANT!: “Spreader Bars” must be used when
hoisting unit.

5.  IMPORTANT: The unit must be lowered into position P.V.C.

rubber tape on the curb flange permits the unit to be
repositioned if required without destroying the P.V.C. rub-
ber seals affixed to mounting curb.

6.  PLACING UNIT ON MOUNTING CURB—The unit is designed

with a perimeter drip lip that is lower than the unit base ban, see
Figure 7 insert “A”.

7.  Position the unit drip lip down over and in contact with the outside

corner of the curb, as illustrated in Figure 7 insert “A”. Continue
to lower unit on top of curb, with the unit drip lip astraddle and in
contact with both the end and side rail of curb, the unit is now
resting on top of curb.

8. Take the two (2) hold down brackets shipped with curb and secure

unit to curb with hold down brackets as illustrated in Figure 8
insert “A”.

UNIT SUPPORT

If unit is to be roof mounted, check building codes for weight
distribution requirements. Refer to accessory roof curb mounting
instructions. Check unit nameplate for supply voltage required.
Determine if adequate electrical power is available. Refer to speci-
fication sheet.

LOCATION AND CLEARANCES

Installation of the unit should conform to local building codes or, in
the absence of local codes, to the ANSI/NFPA No. 70-1987 National
Electrical Code or “Latest Revision.” Canadian installations must
conform to CSA and local codes.

Select a location that will permit unobstructed airflow into the
condenser coil and away from the fan discharge and permit unob-
structed service access into the compressor compartment. Sug-
gested airflow clearances and service clearances are given in
Figure 5.

PLACING AND RIGGING

1.  Before preparing the unit for lifting, check the outline drawing for

center of gravity for lifting safety. Because of placement of
internal components, the unit weight may be unevenly distrib-
uted . Approximate unit weights are given in outline drawing on
page 3.

NOTE: Accessory BAYLIFT002A Four (A) lifting lugs are recom-
mended for rigging the unit for hoisting. See Figure 7 insert “B”.

2. Insert the four lifting lugs in openings provided in drip lip on

perimeter of unit. See Figure 7 insert “B”.

3.  Before hoisting the unit, be sure that the proper method of rigging

is used, with straps or slings and spreader bars for protection
during lifting.

11. Access and service clearances for the unit must be given careful

consideration when locating the duct entrance openings. Fig-
ures 6 and 8 provide unit dimensions.

12. All fabricated outdoor ducts should be as short as possible.

13. Be sure the hole in the structure for the ducts is large enough to

accommodate the fabricated ducts and the insulation surrounding
them. (See Figure 6.)

CLEARANCES

1. The recommended clearances for single-unit installations are
illustrated in Figures 5 and 6. These minimum requirements are not
only an important consideration when determining unit placement,
but they are also essential to ensure adequate serviceability,
maximum capacity, and peak operating efficiency.

2. Any reduction of the unit clearances indicated in this illustration
may result in condenser coil starvation, or the recirculation of warm
condenser air. Actual clearances which appear to be inadequate
should be reviewed with a local sales engineer.

IMPORTANT!: To convert to downflow remove covers from
the downflow supply and return air openings and place them
over the horizontal supply and return air openings (painted
side out) and secure with sheet metal screws.

3.  For “Roof Top Application,” unit must be elevated above roof with

a mounting Curb or Frame.

4.  Exhaust vents or other sources of contaminated air should not be

near unit air inlet if outside air is to be introduced as a make-up
air or the economizer ventilation feature is to be used.

5.  Check the handling facilities to insure the safety of personnel and

the unit(s).

6. CAUTION MUST BE TAKEN AT ALL TIMES TO AVOID PER-

SONAL INJURIES AND/OR DAMAGE TO EQUIPMENT.

7. The unit must be mounted level for proper drainage of defrost

water through the holes in the base pan.

8. Flexible duct connectors must be of a flame retardant material. All

duct work outside of the structure must be insulated and weath-
erproofed in accordance with local codes.

9. Roof flashing must be installed to seal the roof curb cavity and

must conform to local building codes.

10. Holes through exterior walls must be sealed in accordance with

local codes.

Содержание WCY024G1

Страница 1: ...nge design and specification without notice All phases of this installation must comply with the NATIONAL STATE LOCAL CODES In the absence of local codes the installation must conform with National Electric Code ANSI NFPA 70 or LATEST REVISION WCY IOM 1D 18 BB33D8 5 Indicates a potentially haz result in death or serious injury WARNING CAUTION result in minor or moderate injury It may also be used ...

Страница 2: ...R SHOULD BE ENERGIZED FOR EIGHT HOURS Read this manual carefully before attempting to install operate or perform maintenance on this unit Installation and maintenance should be performed by qualified service technicians only NOTE Warnings and Cautions appear at appropriate places in this manual Your personal safety and the proper operation of this air conditioning product require that you follow t...

Страница 3: ...SUPPLY OPENING 1 REMOVE THE SCREW NEAREST TO THE OPENING AND PULL THE PANEL FIRMLY TOWARD THE OUTSIDE OF THE UNIT TO DISENGAGE THE BACK ATTACHMENT RETURN OPENING 2 REMOVE RIGHT HAND SCREW AND MOVE PANEL TO THE RIGHT OR REMOVE BOTH SCREWS 3 REMOVE EXTERIOR GASKET MATERIAL 2 3 NOTE 1 The WCY036 042G Models extend out past this end of the curb only NOTE 2 Only the WCY048 060G Models extend past both ...

Страница 4: ...1 25 3 8 17 1 2 10 3 4 7 16 WCY030G 82 64 86 110 342 21 24 3 8 WCY036G 110 82 88 118 398 64 36 29 1 16 18 9 16 11 1 16 6 9 16 11 1 8 17 19 1 4 27 1 2 17 1 2 10 3 8 3 4 WCY042G 110 82 88 118 398 19 1 4 27 1 2 WCY048G 149 104 117 134 504 65 1 8 45 33 1 8 21 1 16 15 1 16 4 15 16 9 1 8 21 15 16 24 1 4 28 1 2 20 14 3 1 2 8 5 16 WCY060G 126 98 121 157 502 20 28 WCY024 060G OUTLINE BACK ...

Страница 5: ...9 3 16 14 1 2 WCY048G WCY060G 65 1 8 45 33 3 8 14 13 16 RECOMMENDED SERVICE CLEARANCE BACK 6 0 LEFT SIDE 30 0 RIGHT SIDE 24 0 FRONT SIDE 30 0 18 WITH FRESH AIR ACCESSORY 30 WITH ECONOMIZER CLEARANCE TO COMBUSTIBLE MATERIAL BOTTOM 0 0 BACK 1 0 LEFT SIDE 6 0 RIGHT SIDE 6 0 FRONT SIDE 12 0 TOP 36 0 WCY024 060G OUTLINE FRONT ...

Страница 6: ... clearance is not necessary AVOID LOCATING THE UNIT WHERE SNOW TENDS TO DRIFT This will reduce the times when it is necessary for the customer to remove the snow from around the unit MAKE CERTAIN THE CUSTOMER KNOWS THAT SNOW ACCUMULATIONS SHOULD BE REMOVED FROM THE SIDES OF THE UNIT FOR BEST EFFICIENCY A snow drift barrier may be installed around the unit to prevent a build up of snow on the sides...

Страница 7: ...ted Approximate unit weights are given in outline drawing on page 3 NOTE Accessory BAYLIFT002A Four A lifting lugs are recom mended for rigging the unit for hoisting See Figure 7 insert B 2 Insert the four lifting lugs in openings provided in drip lip on perimeter of unit See Figure 7 insert B 3 Before hoisting the unit be sure that the proper method of rigging is used with straps or slings and sp...

Страница 8: ... 2 for the location of the unit overhang on the WCY036 060G Models with BAYCURB030A SPREADER BARS OUTDOOR COIL END OF UNIT GASKET SEAL BASE OF UNIT REST ON TOP OF CURB RAILS DRIP LIP DIMPLE BAYLIFT002A LIFTING LUGS SEE DETAIL A B A DRIP LIP ON PERIMETER OF UNIT UNIT CORNER CURB CORNER EXISTING SHEET METAL SCREW HOLD DOWN BRACKET WITH CURB FLANGE OF CURB A ...

Страница 9: ...unit on the frame or roof curb Refer to Figures 9 or 10 5 Secure the unit to the frame or roof curb 6 Insulate any ductwork outside of the structure with at least two 2 inches of insulation and then weatherproof There must be a weatherproof seal where the duct enters the structure 7 Complete the installation according to the instructions in the following sections of this manual TYPICAL ROOFTOP APP...

Страница 10: ...rk leaving the unit should be no closer than two feet from the unit to minimize noise and resistance 2 Attach the supply and return air ducts to the unit 3 Insulate any ductwork outside of the structure with at least 2 inches of insulation and weatherproof There must be a weath erproof seal where the duct enters the structure 4 Complete the installation according to the instructions in the followi...

Страница 11: ...m Trapped Must not be connected to closed drain system CONDENSATE DRAIN PIPING The following warning complies with State of California law Proposition 65 WARNING This product contains fiberglass wool insulation Fiberglass dust and ceramic fibers are believed by the State of California to cause cancer through inhalation Glasswool fibers may also cause respiratory skin or eye irritation FIELD DUCT U...

Страница 12: ... per mfg recommendation with clear resistance of 0 05 WC TABLE 1 AIR FILTERS FiltersaretobeusedwiththeWCY024 060Gheating cooling units Thebasicunitdoesnothavefiltersinit However afilter frame accessory is offered that will allow filters to be installed within the unit Otherwise a filter rack must be installed by the installer in the duct work Affix the filter label supplied with the unit adjacent ...

Страница 13: ...D 5 SEE UNIT AND HEATER DIAGRAM FOR ELECTRICAL CONNECTION DETAILS 6 IF ELECTRIC HEATER ACCESSORY IS NOT INSTALLED OMIT THE ELECTRIC HEATER ASSOCIATED POWER WIRES AND THE W AND X2 THERMOSTAT WIRES 7 FIG 3 DEMONSTRATES CONNECTION OF THE OUTDOOR THERMOSTAT ACCESSORY ONLY FOR FURTHER UNIT CONNECTION DETAILS REFER TO THE OTHER FIGURES 8 THE 41A BR WIRE IS FIRST STAGE ELECTRIC HEAT IF THE ELECTRIC HEATE...

Страница 14: ...tem selector switch at OFF or place the heating selector lever at a setting below room temperature PRE START QUICK CHECKLIST Is the unit properly located and level with the proper clearance See Figure 5 Is the duct work correctly sized run taped insulated and weatherproofed with proper unit arrangement See Ductwork Installation section Is the condensate line properly sized run trapped and pitched ...

Страница 15: ...ntary electric heat is brought on when the indoor temperature drops 1 1 2 degrees below the thermostat setting TSH 2 contacts close providing power to the W terminal on the indoor thermostat and to the supplementary heater control circuit NOTE The fan relay F must have been energized An outdoor thermostat may have been added to disallow the second stage if provided of electric heat above a selecte...

Страница 16: ...oor ambient temperature with a sensor located outside the outdoor coil A second sensor located on the outdoor coil is used to measure the coil temperature The difference between the ambient and the colder coil temperature is the difference or delta T measurement This delta T measurement is representative of the operating state and relative capacity of the heat pump system By measuring the change i...

Страница 17: ...nsor 2 Does OD fan cycle off in defrost N Replace defrost control 3 Windy weather preventing normal termination 7 Defrost initiates on approximately 15 25 minute intervals Be sure OD coil is clean N Complete Check 2 1 Coil sensor open or reading a very high resistance Y Replace coil sensor 2 Ambient sensor reading less than normal N Complete Check 3 Y Replace ambient sensor 3 OD fan off in defrost...

Страница 18: ...mponents and wiring for possible replacement and connection tightness condensate drain for cleaning unit duct connections to see that they are physically sound and sealed to the unit casing unit mounting support for structural integrity the unit for obvious unit deterioration MAINTENANCE PERFORMED BY SERVICEMAN HEATING SEASON Complete the unit inspections and service routines described below at th...

Страница 19: ... of the Heat Pump and or damage from failure to properly maintain the Heat Pump as set forth in the Use and Care manual see Proper Maintenance section This limited warranty applies to product installed on or after 10 1 2001 where product is manufactured after 1 1 2000 This limited warranty is not retroactive to any installations prior to 10 1 2001 or on product produced prior to 2000 THE LIMITEDWA...

Страница 20: ... the cost of lost refrigerant No liability shall attach to Warrantor until products have been paid for and then liability shall be limited solely to the purchase price of the equipment under warranty shown to be defective THE WARRANTY AND LIABILITY SET FORTH HEREIN ARE IN LIEU OF ALL OTHER WARRANTIES AND LIABILITIES WHETHER IN CONTRACT OR IN NEGLIGENCE EXPRESS OR IMPLIED IN LAW OR IN FACT INCLUDIN...

Отзывы: