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Page 12

ELECTRICAL CONNECTIONS

Electrical wiring and grounding must be installed in accordance with
local codes or, in the absence of local codes, with the National
Electrical Code ANSI/NFPA 70, Latest Revision.

ELECTRICAL POWER

It is important that proper electrical power be available for the unit.
Voltage variation should remain within the limits stamped on the unit
nameplate.

DISCONNECT SWITCH

Provide an approved weather-proof disconnect either on the side of
the unit or within close proximity and within sight of the unit.

OVER CURRENT PROTECTION

The branch circuit feeding the unit must be protected as shown on
the unit rating plate.

POWER WIRING

The power supply lines must be run in weathertight conduit to the
disconnect and into the bottom of the unit control box.  Provide strain
relief for all conduit with suitable connectors.

Provide flexible conduit supports whenever vibration transmission
may cause a noise problem within the building structure.

Be sure all connections are made tight.  See Figure 14.

NOTES:  For branch circuit wiring (main power supply to unit
disconnect), wire size for the length of run should be determined
using the circuit ampacity found on the unit nameplate and the
N.E.C.
  For  more than 3 conductors in a raceway or cable, see the
N.E.C. for derating the ampacity of each conductor.

GROUNDING:  THE UNIT MUST BE ELECTRICALLY GROUNDED
IN ACCORDANCE WITH LOCAL CODES OR THE NATIONAL
ELECTRIC CODE.

NOTE: Ground the unit internally as provided. See wiring
diagram for location.

ELECTRICAL WIRING

FILTER INSTALLATION

*Filters must be installed in the return air system.  The above
square footages are based on 300 F.P.M. face velocity.  If
permanent filters are used, size per mfg. recommendation
with clear resistance of 0.05"WC.

TABLE 1

AIR FILTERS

Filters are to be used with the WCP036-060F heating/cooling
units.  The basic unit does not have filters in it.  However, a filter
frame accessory is offered that will allow filters to be installed
within the unit.

Otherwise a filter rack must be installed by the installer in the
duct work.

Affix the filter label supplied with the unit adjacent to the filter
area.

THERMOSTAT HEAT ANTICIPATOR

The thermostat heat anticipators should be set to equal the amper-
age draw of the W1 thermostat circuit.

IMPORTANT:  Upon completion of wiring check all electrical
connections, including factory wiring within the unit.
  Make sure
all connections are tight.  Replace and secure all electrical box
covers and access doors before leaving the unit or turning on the
power to the unit.

CONTROL WIRING (CLASS II)

Low voltage control wiring should not be run in conduit with power
wiring unless Class 1 wire of proper voltage rating is used.  Route
the thermostat cable or equivalent single leads of No. 18 AWG
colored wire from the thermostat subbase terminals through the
rubber gromment on the unit.  See Figure 5 for the control entry
location.  Make connections as shown on the unit wiring diagram
and in Figure 14.

Do not short thermostat wires since this will damage the control
transformer.

Recommended wire sizes and lengths for installing the unit thermo-
stat are provided in Table 2.  The total resistance of these low
voltage wires must not exceed one (1) ohm.  Any resistance in
excess of 1 ohm may cause the control to malfunction because of
the excessive voltage drop

TABLE 2

THERMOSTAT WIRE SIZE AND MAXIMUM LENGTH

WIRE SIZE

MAXIMUM LENTGH (Ft)

18

75

16

125

14

200

UNIT

NOMINAL

CFM

FILTER*

(Sq Ft) SIZE

FILTER

RESISTANCE

WCP036F

1200

4.00

0.05

WCP048F

1600

5.33

0.05

WCP060F

2000

6.67

0.05

Содержание WCP-IOM-1E

Страница 1: ... CODES In the absence of local codes the installation must conform with National Electric Code ANSI NFPA 70 or LATEST REVISION Library Product Section Product Model Literature Type Sequence Date File No Supercedes Service Literature Unitary Packaged Heat Pump WCP Installation Operation Maintence 1E December 2003 SV UN PKGP WCP IOM 1E 12 03 New WCP IOM 1E 18 BB33D9 6 Indicates a potentially haz res...

Страница 2: ...E ENERGIZED FOR EIGHT HOURS Read this manual carefully before attempting to install operate or perform maintenance on this unit Installation and maintenance should be performed by qualified service technicians only NOTE Warnings and Cautions appear at appropriate places in this manual Your personal safety and the proper operation of this air conditioning product require that you follow them carefu...

Страница 3: ...PANEL TO THE RIGHT OR REMOVE BOTH SCREWS 2 3 ROOF INSULATION ROOF DECK FIELD SUPPLIED RIGID INSULATION SUPPLY AIR DUCT RETURN AIR DUCT ROOF MOUNTING CURB FIELD SUPPLIED CANT STRIP FIELD SUPPLIED SUPPORTS AT EACH END OF CURB ROOFING SEE NOTE 1 SEE NOTE 2 HORIZONTAL SUPPLY AIR COVER HORIZONTAL RETURN AIR COVER SHEET METAL SCREWS NOTE 1 The WCP036 Models extend out past this end of the curb only NOTE...

Страница 4: ...W3 W4 WCP036F 110 82 88 118 398 62 7 8 36 29 3 16 18 9 16 11 1 16 6 9 16 11 1 8 17 19 1 4 27 1 2 17 1 2 10 3 8 3 4 WCP048F 149 104 117 134 504 64 3 8 45 33 1 8 21 1 16 15 1 16 4 15 16 9 1 8 21 15 16 24 1 4 28 1 2 20 14 3 1 2 8 5 16 WCP060F 149 104 117 134 504 24 1 4 28 1 2 WCP036 060F OUTLINE BACK ...

Страница 5: ...0 RIGHT SIDE 24 0 FRONT 42 0 18 WITH FRESH AIR ACCESSORY 30 WITH ECONOMIZER CLEARANCE TO COMBUSTIBLE MATERIAL BOTTOM 0 0 BACK 1 0 LEFT SIDE 6 0 RIGHT SIDE 6 0 FRONT SIDE 12 0 TOP 36 0 MODEL A B C WCP036F 62 7 8 36 29 3 16 WCP048F WCP060F 64 3 8 45 33 3 8 WCP036 060F OUTLINE FRONT ...

Страница 6: ...ckage and additional clearance is not necessary AVOID LOCATING THE UNIT WHERE SNOW TENDS TO DRIFT This will reduce the times when it is necessary for the customer to remove the snow from around the unit MAKE CERTAIN THE CUSTOMER KNOWS THAT SNOW ACCUMULATIONS SHOULD BE REMOVED FROM THE SIDES OF THE UNIT FOR BEST EFFICIENCY A snow drift barrier may be installed around the unit to prevent a build up ...

Страница 7: ...ted Approximate unit weights are given in outline drawing on page 3 NOTE Accessory BAYLIFT002M Four A lifting lugs are recom mended for rigging the unit for hoisting See Figure 7 insert B 2 Insert the four lifting lugs in openings provided in drip lip on perimeter of unit See Figure 7 insert B 3 Before hoisting the unit be sure that the proper method of rigging is used with straps or slings and sp...

Страница 8: ... for the location of the unit overhang on the WCP036 060F Models with BAYCURB030A 038A SPREADER BARS OUTDOOR COIL END OF UNIT GASKET SEAL BASE OF UNIT REST ON TOP OF CURB RAILS DRIP LIP DIMPLE BAYLIFT002A LIFTING LUGS SEE DETAIL A B A DRIP LIP ON PERIMETER OF UNIT UNIT CORNER CURB CORNER EXISTING SHEET METAL SCREW HOLD DOWN BRACKET WITH CURB FLANGE OF CURB A ...

Страница 9: ...unit on the frame or roof curb Refer to Figures 9 or 10 5 Secure the unit to the frame or roof curb 6 Insulate any ductwork outside of the structure with at least two 2 inches of insulation and then weatherproof There must be a weatherproof seal where the duct enters the structure 7 Complete the installation according to the instructions in the following sections of this manual TYPICAL ROOFTOP APP...

Страница 10: ... the unit should be no closer than two feet from the unit to minimize noise and resistance 2 Attach the supply and return air ducts to the unit 3 Insulate any ductwork outside of the structure with at least 2 inches of insulation and weatherproof There must be a weath erproof seal where the duct enters the structure 4 Complete the installation according to the instructions in the following section...

Страница 11: ...m Trapped Must not be connected to closed drain system CONDENSATE DRAIN PIPING The following warning complies with State of California law Proposition 65 WARNING This product contains fiberglass wool insulation Fiberglass dust and ceramic fibers are believed by the State of California to cause cancer through inhalation Glasswool fibers may also cause respiratory skin or eye irritation FIELD DUCT U...

Страница 12: ...ermanent filters are used size per mfg recommendation with clear resistance of 0 05 WC TABLE 1 AIR FILTERS Filters are to be used with the WCP036 060F heating cooling units Thebasicunitdoesnothavefiltersinit However afilter frame accessory is offered that will allow filters to be installed within the unit Otherwise a filter rack must be installed by the installer in the duct work Affix the filter ...

Страница 13: ...T AND HEATER DIAGRAM FOR ELECTRICAL CONNECTION DETAILS 6 IF ELECTRIC HEATER ACCESSORY IS NOT INSTALLED OMIT THE ELECTRIC HEATER ASSOCIATED POWER WIRES AND THE W AND X2 THERMOSTAT WIRES 7 FIG 3 DEMONSTRATES CONNECTION OF THE OUTDOOR THERMOSTAT ACCESSORY ONLY FOR FURTHER UNIT CONNECTION DETAILS REFER TO THE OTHER FIGURES 8 THE 41A BR WIRE IS FIRST STAGE ELECTRIC HEAT IF THE ELECTRIC HEATER ACCESSORY...

Страница 14: ...tem selector switch at OFF or place the heating selector lever at a setting below room temperature PRE START QUICK CHECKLIST Is the unit properly located and level with the proper clearance See Figure 5 Is the duct work correctly sized run taped insulated and weatherproofed with proper unit arrangement See Ductwork Installation section Is the condensate line properly sized run trapped and pitched ...

Страница 15: ...lectric heat is brought on when the indoor temperature drops 1 1 2 degrees below the thermostat setting TSH 2 contacts close providing power to the W terminal on the indoor thermostat and to the supplementary heater control circuit NOTE The fan relay F must have been energized An outdoor thermostat may have been added to disallow the second stage if provided of electric heat above a selected outdo...

Страница 16: ...oor ambient temperature with a sensor located outside the outdoor coil A second sensor located on the outdoor coil is used to measure the coil temperature The difference between the ambient and the colder coil temperature is the difference or delta T measurement This delta T measurement is representative of the operating state and relative capacity of the heat pump system By measuring the change i...

Страница 17: ...nsor 2 Does OD fan cycle off in defrost N Replace defrost control 3 Windy weather preventing normal termination 7 Defrost initiates on approximately 15 25 minute intervals Be sure OD coil is clean N Complete Check 2 1 Coil sensor open or reading a very high resistance Y Replace coil sensor 2 Ambient sensor reading less than normal N Complete Check 3 Y Replace ambient sensor 3 OD fan off in defrost...

Страница 18: ... components and wiring for possible replacement and connection tightness condensate drain for cleaning unit duct connections to see that they are physically sound and sealed to the unit casing unit mounting support for structural integrity the unit for obvious unit deterioration MAINTENANCE PERFORMED BY SERVICEMAN HEATING SEASON Complete the unit inspections and service routines described below at...

Страница 19: ... Use and Care manual see Proper Maintenance section This limited warranty applies to product installed on or after 10 1 2001 where product is manufactured after 1 1 2000 This limited warranty is not retroactive to any installations prior to 10 1 2001 or on product produced prior to 2000 THE LIMITED WARRANTY AND LIABILITY SET FORTH HEREIN ARE IN LIEU OF ALL OTHER WARRANTIES AND LIABILITIES WHETHER ...

Страница 20: ...o furnishing F O B Warrantor factory or warehouse replacement parts for Warrantor s products covered under this warranty Warrantor shall not be obligated to pay for the cost of lost refrigerant No liability shall attach to Warrantor until products have been paid for and then liability shall be limited solely to the purchase price of the equipment under warranty shown to be defective THE WARRANTY A...

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