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©2018 Trane Technologies

TK 56321-18-IM-EN

Introduction

This manual was written to assist with the basic installation of a Thermo King

®

components onto trucks designed and

built for refrigerated applications. The T

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provides more detailed information that must be followed to safely and properly complete the entire installation.

Due to its complexity, you should not attempt this installation unless you:

Are an experienced mechanic.

Can safely lift 34 kilos (75 lbs.).

In the U.S., EPA 608 certified and trained in the repair and maintenance of transport refrigeration systems.

Have a basic understanding of electricity and electrical wiring.

Have the necessary tools and equipment to complete the installation.

Have a truck body designed and built to meet the requirements of this installation.

Follow all safety precautions outlined in the Thermo King Installation Standards and Procedures Guide (TK 56430).

This manual is published for informational purposes only. Thermo King makes no representations warranties express
or implied, with respect to the information recommendations and descriptions contained herein. Information provided
should not be regarded as all-inclusive or covering all contingencies. If further information is required, Thermo King
Corporation Service Department should be consulted.

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Revision History

Revision A

(05/18) New manual format.

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Содержание Thermo King V-220 10

Страница 1: ...Revision A May 2018 T TK K 5 56 63 32 21 1 1 18 8 I IM M E EN N Vehicle Powered Truck Edition V 220 V 320 Series Single Temperature Systems Installation Manual...

Страница 2: ...r r a al lt te er re ed d a as s i in n t th he e m ma an nu uf fa ac ct tu ur re er r s s j ju ud dg gm me en nt t t to o a af ff fe ec ct t i it ts s i in nt te eg gr ri it ty y M Ma an nu uf fa ac...

Страница 3: ...C Co on nn ne ec ct ti io on ns s V V 3 32 20 0 2 20 0 2 22 2 H Ho os se e C Co on nn ne ec ct ti io on ns s V V 3 32 20 0 M MA AX X 2 20 0 2 23 3 H Ho os se e C Co on nn ne ec ct ti io on ns s V V 3...

Страница 4: ...P Pr ro oc ce ed du ur re es s M MA AX X 3 30 0 3 39 9 C Co om mp pr re es ss so or r P Pr re es ss su ur re e R Re eg gu ul la at to or r C CP PR R A Ad dj ju us st tm me en nt t P Pr ro oc ce ed du...

Страница 5: ...ermo King Vehicle Powered Truck Installation Standards and Procedures Guide TK 56430 C CA AU UT TI IO ON N R Ri is sk k o of f I In nj ju ur ry y T Th he er rm mo o K Ki in ng g c co on nd de en ns se...

Страница 6: ...fold sets should include appropriate shutoff valves or disconnects near the end of each service line R Re ec co ov ve er ry y E Eq qu ui ip pm me en nt t Recovery equipment must be used Proper recover...

Страница 7: ...FOLLOWED I Im mp po or rt ta an nt t Failure to add the correct amount and type of oil will damage the compressor Refer to Compressor Oil Requirements p I Im mp po or rt ta an nt t It is critical that...

Страница 8: ...ver and Fan Housing Removal All Models To access the unit mounting holes 1 Remove plastic condenser cover 2 Remove the fan housing assembly Remove the fan connector 3 Remove Power Off Device Connector...

Страница 9: ...TK 56321 18 IM EN 9 P Pr re ep pa ar ri in ng g C Co on nd de en ns se er r f fo or r I In ns st ta al ll la at ti io on n...

Страница 10: ...ousing over and use a hand saw to trim the area shown for refrigeration hose clearance N No ot te e The fan housing assembly will be reinstalled later 1 Access for Hoses and Harnesses P Pr re ep pa ar...

Страница 11: ...or rooftop installations that may require the harness be re routed from exiting the bottom of the condenser first remove the wires with ring terminals from the three 3 ground studs to avoid damaging t...

Страница 12: ...llustration below 1 Disconnect the 3 pin plug 2 Disconnect the 2 pin plug 3 Remove two screws and one nut securing the tray 4 Lift tray up off the mounting stud and swing out of the way N No ot te e A...

Страница 13: ...TK 56321 18 IM EN 13 P Pr re ep pa ar ri in ng g C Co on nd de en ns se er r f fo or r I In ns st ta al ll la at ti io on n...

Страница 14: ...manual W WA AR RN NI IN NG G E Eq qu ui ip pm me en nt t D Da am ma ag ge e S Se ea al l a al ll l t th he e h ho ol le es s i in ns si id de e t th he e e el le ec ct tr ri ic c b bo ox x w wh hi ic...

Страница 15: ...Unit Installation Standards and Procedures in the Thermo King Vehicle Powered Truck Installation Standards and Procedures Guide TK 56430 THESE PROCEDURES MUST BE FOLLOWED N No ot te e Evaporator mount...

Страница 16: ...nnections V 220 10 I Im mp po or rt ta an nt t See Section 6 Refrigerant Hose and Fittings Standards in the Thermo King Vehicle Powered Truck Installation Standards and Procedures Guide TK 56430 THESE...

Страница 17: ...ections V 220 MAX 10 I Im mp po or rt ta an nt t See Section 6 Refrigerant Hose and Fittings Standards in the Thermo King Vehicle Powered Truck Installation Standards and Procedures Guide TK 56430 THE...

Страница 18: ...nnections V 220 20 I Im mp po or rt ta an nt t See Section 6 Refrigerant Hose and Fittings Standards in the Thermo King Vehicle Powered Truck Installation Standards and Procedures Guide TK 56430 THESE...

Страница 19: ...ections V 220 MAX 20 I Im mp po or rt ta an nt t See Section 6 Refrigerant Hose and Fittings Standards in the Thermo King Vehicle Powered Truck Installation Standards and Procedures Guide TK 56430 THE...

Страница 20: ...nnections V 320 10 I Im mp po or rt ta an nt t See Section 6 Refrigerant Hose and Fittings Standards in the Thermo King Vehicle Powered Truck Installation Standards and Procedures Guide TK 56430 THESE...

Страница 21: ...ections V 320 MAX 10 I Im mp po or rt ta an nt t See Section 6 Refrigerant Hose and Fittings Standards in the Thermo King Vehicle Powered Truck Installation Standards and Procedures Guide TK 56430 THE...

Страница 22: ...nnections V 320 20 I Im mp po or rt ta an nt t See Section 6 Refrigerant Hose and Fittings Standards in the Thermo King Vehicle Powered Truck Installation Standards and Procedures Guide TK 56430 THESE...

Страница 23: ...ections V 320 MAX 20 I Im mp po or rt ta an nt t See Section 6 Refrigerant Hose and Fittings Standards in the Thermo King Vehicle Powered Truck Installation Standards and Procedures Guide TK 56430 THE...

Страница 24: ...ections V 320 MAX 30 I Im mp po or rt ta an nt t See Section 6 Refrigerant Hose and Fittings Standards in the Thermo King Vehicle Powered Truck Installation Standards and Procedures Guide TK 56430 THE...

Страница 25: ...ections V 320 MAX 50 I Im mp po or rt ta an nt t See Section 6 Refrigerant Hose and Fittings Standards in the Thermo King Vehicle Powered Truck Installation Standards and Procedures Guide TK 56430 THE...

Страница 26: ...ulator Assembly V 320 MAX 30 MAX 50 I Im mp po or rt ta an nt t See Section 6 Refrigerant Hose and Fittings Standards in the Thermo King Vehicle Powered Truck Installation Standards and Procedures Gui...

Страница 27: ...g Connections V 220 V 320 10 MAX 10 I Im mp po or rt ta an nt t See Section 7 Electrical Standards in the Thermo King Vehicle Powered Truck Installation Standards and Procedures Guide TK 56430 THESE P...

Страница 28: ...s Model 20 MAX 20Wiring Connections Model 20 50 I Im mp po or rt ta an nt t See Section 7 Electrical Standards in the Thermo King Vehicle Powered Truck Installation Standards and Procedures Guide TK 5...

Страница 29: ...ng Connections V 320 MAX 30 MAX 50 I Im mp po or rt ta an nt t See Section 7 Electrical Standards in the Thermo King Vehicle Powered Truck Installation Standards and Procedures Guide TK 56430 THESE PR...

Страница 30: ...In Cab Controller Installation I Im mp po or rt ta an nt t See Section 7 Electrical Standards in the Thermo King Vehicle Powered Truck Installation Standards and Procedures Guide TK 56430 THESE PROCED...

Страница 31: ...50 Only I Im mp po or rt ta an nt t See Section 7 Electrical Standards in the Thermo King Vehicle Powered Truck Installation Standards and Procedures Guide TK 56430 THESE PROCEDURES MUST BE FOLLOWED...

Страница 32: ...gure 3 Typical receptacle installation with correct drip loop shown S St ta an nd db by y R Re ec ce ep pt ta ac cl le e B Bo ox x I In ns st ta al ll la at ti io on n M Mo od de el ls s 2 20 0 a an n...

Страница 33: ...wrap to hold the wires 3 DO NOT cut the wires to fit 4 DO NOT cover the Heaters 5 DO NOT fit more than 4 wires into the tube ES 100N ES150 1 Cut the drain hose to the required length 2 Connect the ho...

Страница 34: ...ES 150 Rear and Bottom views Legend 1 Option 1 Hose 2 Heaters 3 Option 2 Hose 4 Connector 5 Aluminium Foil Tape 6 Drain Tube 7 Nut E Ev va ap po or ra at to or r D Dr ra ai in n H Ho os se e I In ns...

Страница 35: ...TK 56321 18 IM EN 35 ES 220 ES 320 ES 200 ES 300 E Ev va ap po or ra at to or r D Dr ra ai in n H Ho os se e I In ns st ta al ll la at ti io on n...

Страница 36: ...THE INSTALLATION YOU MUST PERFORM THE FOLLOWING PROCEDURES IN ACCORDANCE WITH THE THERMO KING INSTALLATION STANDARDS AND PROCEDURES GUIDE TK 56430 SYSTEM EVACUATION PROCEDURES SYSTEM LEAK CHECK PROCE...

Страница 37: ...d with a SPR valve located in the evaporator See illustration below The valve is used to limit the load on the compressor This also affects the current draw of the electric motor 1 Install gauge manif...

Страница 38: ...e correct setting 13 Remove gauge manifold set the additional compound gauge and the jumper wire when finished with the procedure 1 SPR Valve 2 Service Port E 200 3 Service Port Evaporator S Su uc ct...

Страница 39: ...e upper suction tube in the evaporator to monitor suction pressure going to the CPR valve See illustration below 2 Attach an additional compound gauge to the accumulator suction service port to monito...

Страница 40: ...suction service port located on copper suction tube in evaporator to monitor suction pressure going to the CPR valve See illustration below 3 Connect clamp on amp meter to T1 motor wire on a 115V 230V...

Страница 41: ...oil during installation or repair Table 2 Oil Capacity for Units Utilizing Reciprocating Compressors Oil Supplied in Unit Oil Added at Installation Model Compressor Type System Oil oz Standby Compres...

Страница 42: ...B 100 10 oz 0 29 liter N A B 100 20 50 MAX 10 oz 0 29 liter N A 2 oz 2 oz 10 2 oz 0 30 liter POE Solest 35 Note If utilizing a discharge muffler add an additional 3 oz of oil during installation or r...

Страница 43: ...Vehicle Powered Truck Installation Standards and Procedures Guide TK 56430 for information on proper system charging procedures Model Recommended Refrigerant Charge lb V 220 10 2 8 V 220 10 MAX 2 5 V...

Страница 44: ...44 TK 56321 18 IM EN Condenser and Evaporator Dimensions...

Страница 45: ...TK 56321 18 IM EN 45 C Co on nd de en ns se er r a an nd d E Ev va ap po or ra at to or r D Di im me en ns si io on ns s...

Страница 46: ...46 TK 56321 18 IM EN C Co on nd de en ns se er r a an nd d E Ev va ap po or ra at to or r D Di im me en ns si io on ns s...

Страница 47: ...TK 56321 18 IM EN 47 C Co on nd de en ns se er r a an nd d E Ev va ap po or ra at to or r D Di im me en ns si io on ns s...

Страница 48: ...ers truck bodies buses air shipboard containers and railway cars since 1938 For more information visit www thermoking com or www tranetechnologies com Thermo King has a policy of continuous product an...

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