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6

 PART-SVN237B-EN

Installation

Compressor Replacement

If either a 1

st

 Gen or 2

nd

 Gen GP4 Classic Compressor has 

failed on an RTAE Chiller, only the Locked VarVi Service 
Compressor can be used as a replacement, as the Classic 
chassis has been discontinued. Motor information for a 
specific compressor can be obtained by checking the 
model number on the compressor nameplate. Motor 
number (MN) is stored in the 6

th

 and 7

th

 digit of the 

compressor model number. 

Example: Compressor model CHHSRB1A1A0 indicates a 
B1 motor, which is a 100T Standard Lift 1

st

 Gen GP4 Classic 

motor. Refer to RTAE Service Guide (RTAE-SVG001*-EN) 
for more detailed instructions for compressor 
replacement procedure.

Notes:

Piping and fitting modifications may be required.

All units will require field installed insulation. Install 
insulation before adding refrigerant for proper 
adhesion.

Table 2.

GP4 compressor cross-list for RTAE chiller

GP4 Screw Compressors

1

st

 Gen GP4 Classic

(Phase Motion Motor)

2

nd

 Gen GP4 Classic

(Regal Beloit Motor)

VarVi GP4 Service Model

(Regal Beloit Motor)

Capacity

Lift

Voltage

MN

Service#

MN

Service#

MN

Service#

100T

SL

440-528V

B1

(a)

(a) Covers both 360-439V and 440-528V voltage range's. Voltage specific replacement compressor for 360-439V or 440-528V depends on chiller rated 

voltage. Refer to chiller nameplate to identify the rated voltage. 360-439V motors are used on 380V/400V chillers. 440-528V motors are used on 

200V/230V/460V/575V chillers.

COM11023

BA

COM11539

BA

COM13092

360-439V

BB

COM11540

BB

COM13093

100T

HL

440-528V

C1

(a)

COM11024

CA

COM11541

CA

COM13094

360-439V

CB

COM11542

CB

COM13095

125T

SL

440-528V

E3

COM11027

EA

COM11543

EA

COM13087

125/150T

SL

360-439/440-528V

E2

COM11026

EB

COM11544

EB

COM13086

150T

SL

360-439V

E1

COM11029

EC

COM11545

EC

COM13085

150T

HL

440-528V

F2

(a)

COM11031

FA

COM11546

FA

COM13088

360-439V

FB

COM11547

FB

COM13089

Additional Parts Required 

Note: Must be ordered separately.

Important:

Only the compressor is delivered as 
standard. Additional parts will be required 
and must be ordered separately.

Follow steps below to identify additional parts required:

1. Record the model number, digit 5 (R or S) from the 

RTAE nameplate located on the unit.

2. Record the model number, digit 7 (number or letter) 

from the motor nameplate located on the compressor 
motor.

3. Determine which circuit needs the replacement 

compressor (circuit #1 or #2).

4. Determine which additional parts need to be ordered 

from the list below using the above information and 
purchase them for the GP4 Classic compressor 
replacement.

Содержание Stealth RTAE

Страница 1: ...stallation starting up and servicing of heating ventilating and air conditioning equipment can be hazardous and requires specific knowledge and training Improperly installed adjusted or altered equipm...

Страница 2: ...t that is used in these service procedures In addition some states or municipalities may have additional requirements that must also be adhered to for responsible management of refrigerants Know the a...

Страница 3: ...ions Introduction PART SVN237B EN 3 Copyright This document and the information in it are the property of Trane and may not be used or reproduced in whole or in part without written permission Trane r...

Страница 4: ...uired 6 GP4 Classic Compressor Parts List 7 Heater Information 8 Compressor Heaters 8 Removal of Output Inductors 1st Gen GP4 Classic Compressor Only 9 Adding Common Mode Chokes 1st Gen GP4 Classic Co...

Страница 5: ...eration motor Regal Beloit instead of Phase Motion Removal of external inductors if installed Replacement of a 2nd Gen GP4 Classic Compressor requires replacement of the compressor motor terminal box...

Страница 6: ...voltage range s Voltage specific replacement compressor for 360 439V or 440 528V depends on chiller rated voltage Refer to chiller nameplate to identify the rated voltage 360 439V motors are used on...

Страница 7: ...red If the unit in the field includes the sound attenuation option then the appropriate kit must be ordered for the new GP4 VarVi frame size Two parts are required for the specific compressor frame si...

Страница 8: ...d locally 6 Inline connectors With removal of the output inductor the power conductors will be need to be spliced together Polaris Electrical Connectors are recommended Catalog No IT 250 Six 6 pieces...

Страница 9: ...tor See Step 6 Figure 3 Electrical schematic with output inductor circuit1 401A 404A 28A 28A 27A 26A 25A 20A 19A 21A 1R3 U1 U2 1R3 V1 V2 1R3 W1 W2 3M1 M T1 T2 T3 BLK BLK 402A 403A 1X3 10 1B3 1 2 430A...

Страница 10: ...24B 411B 411A 424C 4B2 P 1XJ44 1 1XJ44 2 1XP44 1 1XP44 2 1X3 14 424D 1T2 U V W R1 R2 S1 S2 T1 T2 G CON 1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 CON 3 1 2 3 4 5 6 7 8 9 10 11 12 13 14 CON 7 1 2 3...

Страница 11: ...8 1M5 1R3 1B3 1T1 1F1 1F38 1F33 1F34 1T2 B B 1T11 1T12 1T13 1T10 1T14 1T15 1K15 1K6 1K3 1K2 1K8 1K5 1K4 1K9 1K13 1K12 1X4 1XJ3 1K10 1K17 1K18 1K19 1K22 Output Inductor location Output Inductor locatio...

Страница 12: ...ing 3 Way Modulating Valve UC800 Temp Sensor Expansion Tank Active ID BP Bypass Valve BP Brazed Plate Heat Exchanger ID AFD IGBT Diodes Heat Exchanger Figure 7 Insulated in line connectors Installatio...

Страница 13: ...conductors Refer to the schematic and image below With removal of the output inductor the power conductors will be need to be spliced together Polaris electrical connectors are recommended Catalog No...

Страница 14: ...y Table 8 Programming values for AFD3 drive AFD3 Parameter Name FCAT GP4 Gen Replacing GP4 VarVi Service Model Number a FA EA EB b CA BA EB b FC FB EC FD CB BB Motor Type MTPx Internal Permanent Magne...

Страница 15: ...mation is stored in the 6th and 7th digit of the model number For example the digits in bold of this model number correspond to the information in the tables above CHHSRB1A1A0 b Motor model EB is uniq...

Страница 16: ...Figure 12 Cartridge heater location Cartridge heater location Band heater can be reused Figure 13 Band heater location Band heater location Installation 16 PART SVN237B EN...

Страница 17: ...e switch location Location of high pressure switch Reuse fitting from old compressor Figure 15 Intermediate oil pressure transducer location Location of intermediate oil pressure transducer Installati...

Страница 18: ...Figure 16 Solenoid stems Leave solenoid stems capped Figure 17 Piping modifications Installation 18 PART SVN237B EN...

Страница 19: ...Figure 18 Fitting installation for suction transducer in the suction line Figure 19 Threadelet installation 1 4 inch pipe thread Installation PART SVN237B EN 19...

Страница 20: ...Figure 20 Follow standard welding procedures when welding 1 4 inch pipe thread threadelet in place Figure 21 Pressure teat and paint threadelet Installation 20 PART SVN237B EN...

Страница 21: ...Figure 22 Install existing suction transducer Installation PART SVN237B EN 21...

Страница 22: ...Notes 22 PART SVN237B EN...

Страница 23: ...Notes PART SVN237B EN 23...

Страница 24: ...re committed to using environmentally conscious print practices Trane by Trane Technologies NYSE TT a global climate innovator creates comfortable energy efficient indoor environments for commercial a...

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