background image

Reassembly

CVHS-SVN04E-EN

21 

8. Lift the suction elbow into place using a sling or chain-

fall hoist.

9. Install the suction elbow retaining hex head screws.

10. Tighten the retaining screws only “hand tight”. Tighten 

two retaining screws, 180 degrees apart at the 
compressor connection. Then tighten two screws, 
180 degrees apart at the evaporator connection. 
Alternate between connections until all retaining 
screws are tight. Monitor the dial indicators to ensure 
that there is no more than 0.010 inches of compressor 
movement. If there is more movement than this, 
loosen all of the screws, “zero” the dial indicators, and 
repeat the procedure. Refer to 

“Tightening Flanges,” 

p. 21

 for screw tightening sequences.

11. Reconnect the economizer vent pipe. Be sure to clean 

the mating surfaces and use new O-rings on the 
connections. Tighten first stage volute and economizer 
top flange screws; refer to 

Table 2, p. 21

 and 

“Tightening Flanges,” p. 21

.

12. Reinstall all other chiller components which were 

removed.

13. Torque all screws to specifications listed in 

Table 2

.

14. Reconnect the previously cut compressor supply and 

return lines and the motor cooling lines using the 
factory-supplied couplings.

Optional Hinged Waterboxes

If the chiller includes optional hinged waterboxes and if the 
waterboxes have been removed for installation or service, 
or if waterbox holes do not line up with the tube sheet, 
perform the following procedure.

1. Move waterbox into position.

2. Install the hex head screws for the waterbox and hand-

tighten.

3. Lift and hold the waterbox as high as the screws will 

allow.

4. While holding the waterbox as high as the screws will 

allow, tighten the waterbox screws to the tube sheet. 
Torque to specifications listed in 

Table 2

.

5. Move hinge into position.

6. Install hinge button head screws and hand-tighten.

7. Torque button head screws for center hinge section to 

waterbox to specifications listed in 

Table 2

.

8. Lift lower hinge section and hold in contact with middle 

hinge section.

9. Torque button head screws for lower hinge section to 

tube sheet to specifications listed in 

Table 2

.

10. Torque button head screws for upper hinge section to 

tube sheet to specifications listed in 

Table 2

.

Each waterbox hinge weighs 35 lb (15.9 kg); refer to 

Table 1, p. 8

 for condenser and evaporator waterbox 

maximum weights.

Tightening Flanges

Flanges with 8 or 12 Screws

Tighten all screws to a snug tightness, following the 
numerical sequence for the appropriate pattern as shown 
below. Repeat this sequence to apply the final torque to 
each screw.

Figure 21.

Installation of 1/8-in. GORE-TEX tape

Table 2.

Screw torques for waterbox mounting

Screw Size

Torque

(in)

(mm)

(ft·lb)

(N·m)

1/2

13

70–100

95–136

5/8

16

130–190

176–258

Metric Screw Size (Non-Gasketed Joints or O-ring Joints)

Screw Size

Torque

(ft·lb)

(N·m)

M8

12–16

16–22

M10

24–33

33–45

M12

48–65

65–89

M16

130–179

177–243

M20

239–334

324–453

Содержание CVHS

Страница 1: ...and training Improperly installed adjusted or altered equipment by an unqualified person could result in death or serious injury When working on the equipment observe all precautions in the literatur...

Страница 2: ...n which if not avoided could result in minor or moderate injury It could also be used to alert against unsafe practices NOTICE Indicates a situation that could result in equipment or property damage o...

Страница 3: ...Trane or an agent of Trane specifically authorized to perform startup and warranty of Trane products Trane or an agent of Trane specifically authorized to perform start up and warranty of Trane produc...

Страница 4: ...Starter Removal 10 Purge Unit Removal 11 Control Panel Removal 12 Tracer AdaptiView Display Arm Removal 13 Compressor Motor Assembly Removal 13 Economizer Removal 16 Condenser Evaporator Disassembly...

Страница 5: ...t waterbox hardware Note Use only new O rings and gaskets Do NOT reuse O rings or gaskets Components Figure 1 CVHS Components page 1 of 2 Condenser Evaporator Economizer Motor Casting Compressor Base...

Страница 6: ...Components and Weights 6 CVHS SVN04E EN Figure 1 CVHS Components page 2 of 2 Condenser Discharge Connection B 2nd Volute Discharge 1st Volute Discharge Wrap Around Pipe...

Страница 7: ...te The holes on the top of the drive can be used for lifting the drive Figure 2 CVHS drive dimensions in 56 5 8 15 11 16 5 5 8 22 1 7 8 CENTER OF GRAVITY 26 TO 31 CENTER OF GRAVITY 10 TO 12 51 5 16 6...

Страница 8: ...t lb kg Condenser without waterboxes 4253 1934 Condenser waterboxes a a Optional waterbox hinges each waterbox hinge weighs 35 lb 15 9 kg optional waterbox hinges are not included in the estimated max...

Страница 9: ...eed the published weights Always use rigging and lifting devices in accordance with the applicable instructions for such devices Cap or cover open lines to prevent entry of foreign material Note Addit...

Страница 10: ...tor technician which could result in death or serious injury and equipment or property only damage Ensure that all the lifting equipment used is properly rated for the weight of the component being li...

Страница 11: ...e as built wiring diagrams for connection locations Purge Unit Removal To remove the purge assembly from the top of the condenser 1 Isolate the purge unit from the condenser shell by closing the vapor...

Страница 12: ...Then lift the panel clear Store the panel in a clean dry area Figure 4 Purge unit detail WARNING Hazardous Voltage w Capacitors Failure to disconnect power and discharge capacitors before servicing c...

Страница 13: ...e w Capacitors Failure to disconnect power and discharge capacitors before servicing could result in death or serious injury Disconnect all electric power including remote disconnects and discharge al...

Страница 14: ...Figure 11 Figure 9 Lubrication system Figure 10 Lubrication system detail Cut for coupling WARNING Heavy Objects Failure to follow instructions below or properly lift component could result in compon...

Страница 15: ...cond stage suction hex head screws 7 If required by installation dimension constraints remove the two piece wrap pipe The wrap pipe can be disassembled at the mid flange joint a Lift the wrap pipe fro...

Страница 16: ...assembly is allowed Take great care to prevent this breakage when removing the compressor motor assembly and setting it down or whenmovingit laterally on thefloor e g onrollers etc Take extra care to...

Страница 17: ...sure to install new O rings at the appropriate joints 11 Torque all screws to specifications Consult with your Trane service group for specific torques for your economizer design Condenser Evaporator...

Страница 18: ...ondenser shells in the reverse order Note Install the top screws first as these have limited clearance and act as dowel pins 5 Torque all screws to specifications listed in Table 2 p 21 Optional Hinge...

Страница 19: ...sembly CVHS SVN04E EN 19 Each waterbox hinge weighs 35 lb 15 9 kg refer to Table 1 p 8 for condenser and evaporator waterbox maximum weights Figure 19 Example of CVHS hinged waterbox option marine wat...

Страница 20: ...otect the bare metal Install two new roll pins into the compressor casting Align the pins into the compressor mounting base Insert the hex head screws in the compressor base and discharge flange conne...

Страница 21: ...holes do not line up with the tube sheet perform the following procedure 1 Move waterbox into position 2 Install the hex head screws for the waterbox and hand tighten 3 Lift and hold the waterbox as h...

Страница 22: ...r or brass threads become too soft and or Loctite loses its sealing capability due to excess heat 2 Joints next to valves in which the valves cannot be taken apart or are not recommended for brazing 1...

Страница 23: ...eed for unit piping wiring etc After installation has been completed fill out CTV ADF001 EN CenTraVac Installation Completion Check Sheet and Request for Trane Service to schedule the startup the chil...

Страница 24: ...and protect food and perishables and increase industrial productivity and efficiency We are a global business committed to a world of sustainable progress and enduring results ingersollrand com Ingers...

Отзывы: