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18-BC85D1-2 

 

    23 

STEP 8 - Verify typical performance.

Refer to System Pressure Tables in the Service 
Facts to verify typical performance.

20 MIN.

STEP 7 -  Stabilize the system.

1.  Wait 20 minutes for the system condi-

tion to stabilize between adjustments.

Note: When the Liquid Line Temperature and 
Gage Pressure approximately match the chart, 
the system is properly charged.

2.  Remove gages.
3.  Replace service port caps to prevent 

leaks.  Tighten finger tight plus an ad-
ditional 1/6 turn.

(Example only - see Service Facts)

Cooling

OD **

18

24

30

36

  42 

3

48

60

AH******

A18S11

A24S21

A30S21

A36S31

B42S31

C48S41

C60S51

115

510

490

515

515

540

110

480

460

485

485

510

105

450

435

455

455

480

100

425

405

425

425

450

95

390

375

395

395

420

     90 

1

365

350

     370 

4

370

390

85

340

325

335

335

365

80

315

305

320

320

345

75

290

285

300

300

320

70

275

265

280

280

300

65

255

245

260

260

280

60

235

225

225

225

260

OD **

18

24

30

36

  42 

3

48

60

AH******

A18S11

A24S21

A30S21

A36S31

B42S31

C48S41

C60S51

71

154

153

154

155

154

67

146

146

147

148

146

63

138

139

139

140

137

59

131

132

133

134

130

71

149

148

150

151

150

67

141

141

143

144

142

63

134

134

136

137

134

59

127

128

129

131

126

71

145

144

147

148

146

      67 

2

137

137

      139 

4

141

138

63

130

131

133

134

131

59

123

124

127

127

123

71

141

141

144

146

144

67

134

134

137

139

136

63

127

128

131

132

128

59

120

122

124

125

121

71

138

138

141

143

141

67

131

131

134

136

133

63

124

125

128

129

126

59

117

119

122

123

118

71

135

135

139

141

138

67

128

128

132

134

131

63

121

122

125

127

123

59

114

116

119

121

116

80

70

60

O

ut

do

or

 T

em

per

at

ur

e (

D

eg

ree F

)

100

     90 

1

Outdoor Size & AH

Discharge Pressure (PSIG)

Outdoor Size & AH

Suction Pressure (PSIG)

110

Indoor Wet 

Bulb 

(Degree F)

Outdoor 

Temp. 

(Degree F)

Heating

OD **

18

24

30

36

42

48

60

AH****** A18S11

A24S21

A30S21

A36S31

B42S31

C48S41

C60S51

80

480

485

435

445

445

70

440

445

395

405

405

60

400

405

355

365

365

80

455

460

410

420

415

70

415

420

370

385

380

60

375

380

335

345

345

80

430

435

390

395

395

70

390

390

350

360

355

60

350

355

315

325

320

80

415

420

375

380

380

70

370

375

335

345

340

60

335

335

295

305

305

80

390

390

355

365

355

70

350

350

315

325

320

60

310

310

280

285

285

80

370

370

335

345

335

70

330

330

295

305

300

60

290

290

265

270

265

80

350

350

320

325

320

70

310

310

275

285

280

60

270

270

245

255

245

80

335

335

300

315

305

70

290

290

265

275

265

60

255

255

225

235

230

OD **

18

24

30

36

42

48

60

AH****** A18S11

A24S21

A30S21

A36S31

B42S31

C48S41

C60S51

65

142

150

138

142

134

55

120

127

116

120

114

45

100

105

96

98

94

35

83

89

82

83

81

25

69

74

67

68

66

15

56

60

53

55

53

5

44

49

42

44

42

-5

35

40

32

35

33

Outdoor Size & AH

Discharge Pressure (PSIG)

O

utd

oo

r T

em

per

atu

re (

D

eg

ree F

)

Indoor 

Entering 

(Deg.F)

65

55

45

Outdoor Size & AH

Suction Pressure (PSIG)

O

utd

oo

r T

em

per

atu

re 

(D

eg

ree F)

35

25

15

5

-5

PRESSURE TABLES FOR 4TWB30**

*AM4A0****** Air Handler

OUTDOOR TEMPERATURE (Degree F)
COOLING PERFORMANCE CAN BE CHECKED WHEN THE OUTDOOR TEMP IS ABOVE 65 DEG F.
TO CHECK COOLING PERFORMANCE, SELECT THE PROPER INDOOR CFM, ALLOW PRESSURES TO STABILIZE. MEASURE INDOOR WET BULB
TEMPERATURE, OUTDOOR TEMPERATURE, DISCHARGE AND SUCTION PRESSURES. ON THE PLOTS LOCATE OUTDOOR TEMPERATURE (1);
LOCATE INDOOR WET BULB (2); LOCATE MODEL OUTDOOR (3); FIND INTERSECTION BETWEEN 1, 2, & 3 . (4) FIND TARGET PRESSURE.
 
EXAMPLE:  
 
(1) OUTDOOR TEMP. 90 F. 

 

(2) INDOOR WET BULB 67 F.  
(3) OD 4TWB3042  

    ACTUAL:

(4) DISCHARGE PRESSURE IS 370 PSIG DISCHARGE PRESSURE   

SHOULD BE +/­ 10 PSIG OF CHART

(5) SUCTION PRESSURE IS 139 PSIG SUCTION PRESSURE   

SHOULD BE +/­ 3 PSIG OF CHART

 

INTERCONNECTING LINES

 

GAS ­ 3/4" O.D.

 

LIQUID ­ 3/8" O.D.

 

STEP 6 - Adjust refrigerant level to attain 
proper gage pressure.

Add refrigerant if the Liquid Gage Pressure 
is lower than the chart value.

1.  Connect gages to refrigerant bottle 

and unit as illustrated.

2.  Purge all hoses.
3.  Open bottle.
4.  Stop adding refrigerant when liquid 

line temperature and Liquid Gage 
Pressure matches the charging chart 
Final Subcooling value.

Recover refrigerant if the Liquid Gage Pres-
sure is higher than the chart value.

Содержание 4TWB3018-060

Страница 1: ...ed matched indoor and outdoor systems All of the manufacture s split systems are AHRI rated only with TXV EEV indoor systems Some of the benefits of installing approved matched indoor and out door spl...

Страница 2: ...onent replacement For specific handling concerns with R 410A and POE oil reference Retrofit Bulletins SS APG006 EN and APP APG011 EN or APPAPG012 EN Extreme caution should be exercised when opening th...

Страница 3: ...indoor unit should NOT exceed sixty 60 feet 2 The maximum vertical change should not exceed sixty 60 feet 3 Service valve connection diameters are shown in Table 5 1 Note For line lengths greater than...

Страница 4: ...f top depending on local weather This additional height will allow drainage of snow and ice melted during defrost cycle prior to its refreezing Ensure that drain holes in unit base pan are not obstruc...

Страница 5: ...g the unit on a support pad such as a concrete slab consider the following The pad should be at least 1 larger than the unit on all sides The pad must be separate from any structure The pad must be le...

Страница 6: ...tion Important The Vapor Line must always be insulated DO NOT allow the Liquid Line and Vapor Line to come in direct metal to metal contact Vapor Line Liquid Line Insulation Determine required line le...

Страница 7: ...e due to vibration transmission from the refrigerant lines For Example When the refrigerant lines have to be fastened to floor joists or other framing in a structure use isolation type hangers Isolati...

Страница 8: ...or other appropriate method every 8 ft 8 Feet Maximum Isolation Through Wall DO NOT hang line sets from ductwork Sealant Insulation Vapor Line Wall Ductwork Isolator Line Set Section 7 Refrigerant Lin...

Страница 9: ...avoid heat damage and continue the dry nitrogen purge Braze the refrigerant lines to the service valves Continue the dry nitrogen purge Do not re move the wet rag until all brazing is completed Import...

Страница 10: ...Check for leaks by using a soapy solu tion or bubbles at each brazed location Remove nitrogren pressure and repair any leaks before continuing Section 8 Refrigerant Line Leak Check 8 1 Check For Leak...

Страница 11: ...e blank off the vacuum pump and micron gauge and close the valves on the manifold gauge set 1 MIN Section 10 Service Valves 10 1 Open the Gas Service Valve 0350 Microns ON OFF CAP 1 4 TURN ONLY COUNTE...

Страница 12: ...System Service Port 3 16 Hex Wrench Unit Side of Service Valve Extreme caution should be exercised when opening the Liquid Line Service Valve Turn counterclockwise until the valve stem just touches t...

Страница 13: ...Comfort control must be dual fuel capable or use accessory TAYPLUS103A 2 Ylo and BK may not be present on unit 3 W1 X2 is a field installed jumper Variable Speed Furnace Hook up Diagram Red Yellow Gr...

Страница 14: ...W2 Pink W3 Brown W1 White For multiple stages of electric heat jumper W1 W2 and W3 together if comfort control has only one stage of heat YI andYO connections must be made as shown for proper operatio...

Страница 15: ...multiple stages of electric heat jumper W1 W2 and W3 together if comfort control has only one stage of heat Some models have a terminal strip Refer to air handler Installer s Guide Red Yellow Green W...

Страница 16: ...White YI andYO connections must be made as shown Internally mounted condensate switch is optional and must be ordered separately If a 3rd party condensate overflow switch is installed it should be wir...

Страница 17: ...speeds up all defrost board timings 3 FRC_DFT Forced Defrost Short TEST_COMMON to this pin for two 2 seconds to initiate a forced defrost Remove the short after defrost initiates Defrost Control Chec...

Страница 18: ...Voltage Ground Ground the outdoor unit per national state and local code requirements LIVE ELECTRICAL COMPONENTS During installation testing servicing and troubleshooting of this product it may be ne...

Страница 19: ...to apply power to the indoor and outdoor units STEP 5 Set system thermostat to ON OFF DONE CANCEL ON OFF STEP 4 Wait one 1 hour before starting the unit if compressor crankcase heater acces sory is u...

Страница 20: ...t tempera ture is above 55 F For best results the indoor temperature should be kept between 70 F to 80 F Section 14 System Charge Adjustment 14 1 Temperature Measurements 14 2 Subcooling Charging in C...

Страница 21: ...NGTH FEET REFRIGERANT LINE LIFT FEET 10 20 25 30 40 60 Add 4 of Subcooling Add 3 of Subcooling Add 2 of Subcooling Add 1 of Subcooling Use Design Subcool Value 60 50 40 30 25 20 15 10 0 SUBCOOL CHARGI...

Страница 22: ...201 204 208 211 215 211 215 218 222 225 229 232 229 232 236 240 243 247 251 247 251 255 259 263 267 271 267 271 275 279 283 287 291 287 291 296 300 304 309 313 309 313 318 322 327 331 336 331 336 341...

Страница 23: ...5 70 415 420 370 385 380 60 375 380 335 345 345 80 430 435 390 395 395 70 390 390 350 360 355 60 350 355 315 325 320 80 415 420 375 380 380 70 370 375 335 345 340 60 335 335 295 305 305 80 390 390 355...

Страница 24: ...value represents the amount of refrigerant shipped in the outdoor unit and is compatible with 15 feet of AHRI rated refrigerant lines and the smallest AHRI rated coil Using Table 14 3 find the charge...

Страница 25: ...ained with the namplate charge plus additional charge previously added STEP 5 Return to site for adjustment Important Return in the spring or summer to accurately charge the system in the cooling mode...

Страница 26: ...inst the following list Final phases of this installation are the unit Operational and Checkout Procedures To obtain proper performance all units must be operated and charge adjustments made Important...

Страница 27: ...C T O R C O I L L O W V O L T A G E F U S E S T U C K C O M P R E S S O R I N E F F I C I E N T C O M P R E F U N D E R C H A R G E R E F O V E R C H A R G E E X C E S S I V E E V A P L O A D N O N C...

Страница 28: ...cturer has a policy of continuous product and product data improvement and it reserves the right to change design and specifications without notice Representative only illustrations included in this d...

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