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18-GL07D1-4 

17

2GN SPLIT INSTALLER’S GUIDE

HWL

HP

LP

WCL

Split Wiring Schematic  -  208-230/60/1

97P774-61   12/11/12

Status LED PCB 

SW4

R
R
R
R
R
G
Y
R

T

T

240V L2

240V L1

240V L2

P6

Microprocessor 

Logic Control 

(DC Voltage)

P1

Fused  L2

R

C

CC-GND

NO

CR2

COM

F1-10A 240V

Fused  L2

NO

CR1

COM

1

2

3

4

5

6

7

8

1

2

3

P4

Pink

Black

Blue

Orange

Orange

Pink

Yellow

Yellow

1

2

3

C

P2

Down

C

1

2

3

4

5

6

7

Shut

SL1 In

Not

SL1 Out

Used

NOTE 1

Acc Com

Acc NC

Acc NO

1

2

3

P3

1

2

3

Main Logic PCB 

F1-10A 
240V

Tan

6

5

4

8

7

P5

12

1

2

9

10

3

4

9

11

2

10

8

1

12

5

3

13

14

15

16

11

G

W

O

R

C

Y1

Y2

LO

On

SW1









10 
11 
12

ECM 

Air Flow 
Settings

Black

Blue

14

13

6

7

CC

NO

NC

CR4

COM

NO

NC

CR3

COM

RV

CCHI

Not Used

Not Used

On

SW3

On

SW2








8

No Htg3 / Htg3

Dehum / Norm

Fan / Comp

Loop / Well

Test / Norm

Outputs / Norm

Inputs /  Norm

2 Speed / 1 Speed

Normal / Finish on 2

nd

 (Note 2)

No RPM / RPM
Must Be ON
T*GX- Series / NA





Pulse L / Constant L (NOTE 4)

Field Selection Dips - #1 On, #6 On, #7 On 
Drain pan overflow Lockout  

WCL thermistor (loop<15°F,well<30°F) Lockout 

High Pressure 
Low  Pressure 

 

ECM2 RPM < 100 rpm Lockout 
Microprocessor malfunction* 
HWL thermistor > 130°F 
DHW pump switch off

 

Drain 
Water Flow  
High Press 
Low Press 
Air Flow / Fan
Status 
DHW Limit 
DHW off

LED

Normal Display Mode

#1 Off, #6 On, #7 On 
Drain pan overflow  
WCL thermistor (loop<15°F, well<30°F)  
High Pressure
Low  Pressure 
ECM2 RPM < 100 rpm 
Not Used 
HWL thermistor > 130°F 
DHW pump switch off

Current Fault Status

 #6 Off, #7 On 

Y1 
Y2 



SL1 
SL2

--

Inputs

 #6 On, #7 Off 

Compressor Lo 
Compressor Hi

RV 

FAN 

DHW Pump 
Loop Pump 1 

Loop Pump 2

--

Outputs

 #6 Off, #7 Off 

Blower Lo 

Blower Med 

Blower Hi 

Aux Heat #1 
Aux Heat #2 

AuxHeat #3 

Aux Heat #4 

--

Outputs2

Diagnostic Modes

*Green LED not flashing

Notes:

1 - 24V Accessory  relay (see SW2 - 3 for description of operation) 

4 – SW2-8 must be in the OFF position for pulsed “L” lockout signal and in the ON position for constant 
      “L” lockout signal.

2 – This Switch allows the unit to down stage with the t-stat when OFF and finish on second stage when
      ON. 

Thermistor

Light  emitting diode - Green

Relay coil

Capacitor w/ bleed resistor

Switch - Condensate overflow

Switch - High pressure

Switch - Low pressure

Switch -Hot  Water On/Off

Polarized connector

Factory Low voltage wiring
Factory Line voltage wiring
Field low voltage wiring
Field line voltage wiring
Optional block
DC Voltage PCB traces
Internal junction
Quick connect  terminal

Wire nut

Field wire lug

Ground

Fuse

CC -
CO -
CR1 - 
CR2-
CR3 -
CR4 - 

F1 and F2 - 

WCL -

HE -
HP - 

LP -

PB1, PB2 - 
PS -
RV -
SW1 -
SW2 -
SW3 -
SW4 -
TS - 

Compressor Contactor
Condensate overflow sensor
DHW pump relay

Loop pump relay

Fuses

Water Coil Limit Sensor

Heater element
High pressure switch

Low  pressure switch
Power blocks
Power strip
Reversing Valve coil
DIP package 12 position
DIP package 8 position
DIP package 5 position
Hot water pump enable switch
Thermal limit switch

Legend

Relay Contacts-
N.O., N.C.

G

T

1

3

2

P

L1

PSC Fan Speed Relay
PSC Fan Power Relay

ER1 to ER4 -

Aux heat stage relays

HWL -

Hot water limit sensor

SC -

Start Contactor

Start Relay

SR -

CS -

Compressor Solenoid **DC Coil**

 

Y1

Y2

O

R

C

L

C

R

Fossil Fuel 

Furnace

Thermostat

24 VAC

Common

Common

24 VAC

Fault Signal

Reversing Valve

2nd Stage Compressor

1st Stage Compressor

Y1

Y2

O

R

C

LO

 Split

G

G

Fan

W

W

Auxiliary Heat Relay

Duel Fuel Wiring Diagram

Using Field Installed Relay

Note:  Field installed DPST dual fuel relay 

(Required for dual fuel installation)

Auxiliary Heat Relay

P2

P1

Shut

Auxiliary 

Heat Relay

Down

= chassis

NOT

U

SED

5 - DHW pump only in models with hot water generation option. 

NOTE 5

DHW 

Pump

Blu

Pink

Blu(17)

Ext Pump 

1/2 hp Total 

208-230/60/1

Pump

Pump

G

2

1

PB1

1

2

Yel(8)

Pink(13)

Unit  Power 

208-230/60/1

G

L2

L1

CC

C

S

R

Run

Capacitor

Tan
(16)

CC

Blk(1)

Violet(2)

Not Used

Brn(15)

Org(14)

Gry(9)

C

NOTE 6

SL1 In

SL1 Out

Optional 

Remote Unit 

Without 

Loop Pump

6 - Connection of remote unit that does not have a loop pump for slave operation.    

3 – Only used on units with Dual Capacity compressors.

Red

Blue

Black

T2

T1

RCP

CS

NOTE 3 

Blue

Blue

Содержание 2GN Series

Страница 1: ...18 GL07D1 4 IM2503SG4 Geothermal 2GN Series Indoor Split Heat Pump Installer s Guide R 410A Refrigerant 2 3 4 and 5 Tons Dual Capacity T2GN ...

Страница 2: ......

Страница 3: ...ms 11 Closed Loop Ground Source Systems 13 Hot Water Generator Connections 14 Electrical Data 16 Thermostat Wiring 16 Wiring Schematics 17 Microprocessor Control 18 Operation Logic Data 21 Indoor Split Service Parts List 21 DIP Switch Settings 22 Refrigeration 23 Pressure Temperature Conversion 26 Operating Parameters 27 Pressure Drop 28 Unit Startup 29 Troubleshooting 31 Preventive Maintenance 32...

Страница 4: ...6 270 122 291 132 11 05 12 NOTES All units have TXV expansion devices and 1 2 in 12 2 mm and 3 4 in 19 1 mm electrical knockouts Brass service valves are sweat type valves T 2 G N 049 N N R 1 0 C N 1 2 3 4 5 7 8 9 10 11 12 13 14 15 Model T Envirowise Compressor Type 2 Dual Capacity Product Category G Geothermal Product Type N Premium Split System Interior Grade Unit Capacity MBTU s 026 038 049 064...

Страница 5: ...inet MODELS HIGH WIDE DEEP WATER IN WATER OUT SERVICE VALVE HWG IN HWG OUT LOW VOLTAGE EXT PUMP LINE VOLTS LIQUID GAS A B C D E F G H J K L M 026 IN 19 50 22 50 26 50 1 93 6 93 8 44 11 55 13 43 16 43 5 87 13 66 15 66 CM 48 90 57 15 67 31 4 90 17 60 21 44 29 34 34 11 41 73 14 91 34 70 39 78 038 064 IN 21 25 25 50 31 50 2 21 7 21 9 21 12 14 15 83 18 83 5 87 13 66 15 66 CM 54 00 57 15 80 01 5 61 18 3...

Страница 6: ...oor matching adjustable TXV is factory installed on every coil Fixed orifice or cap tube systems should not be used TAMG air handlers have electronic expansion valves EEV Minimum of two 2 stage cooling blower required Variable speed ECM blower recommended GENERAL INSTALLATION INFORMATION WARNING Safety Considerations Before performing service or maintenance operations on a system turn off main pow...

Страница 7: ...ions for the blower coil unit for details on installing the air handling portion of the system All blower coil units air coils must be installed as specified by the manufacturer s installations instructions However the following recommendations should be considered to minimize noise and service problems An air filter must always be installed upstream of the air coil on the return air side of the a...

Страница 8: ...mit should be installed upstream of the coil to de energize the compressor whenever the furnace is operating Without this switch the 2GN Series Split will trip out on high pressure A dual fuel thermostat can remove theY1 andY2 calls when a W call is energized to allow gas furnace backup on a 2GN Series Split application Refer to thermostat wiring diagram for details Disconnect Thermostat Wire From...

Страница 9: ...the swivel connector prior to attempting any connection The rubber seals are shipped attached to the waterline To make the connection to a ground loop system mate the brass connector supplied in CK4L connector kit against the rubber gasket in the swivel connector and thread the female locking ring onto the pipe threads while maintaining the brass connector in the desired direction Tighten the conn...

Страница 10: ...s 0 50 oz per ft for 3 8 in and 1 0 oz per ft for 1 2 in tube 3 After charge is added adjustments can be made to get appropriate subcooling and superheat 4 Longer line sets will reduce capacity and efficiency of the system as well as adversely effect system reliability due to poor oil return 5 Line set sizes match split heat pump Reducing coupling may be required at indoor unit connection UNIT SIZ...

Страница 11: ...or pond etc Most local codes forbid the use of sanitary sewer for disposal Consult your local building and zoning departments to ensure compliance in your area Notes For open loop groundwater systems or sytems that do not contain an antifreeze solution set SW2 Switch 2 to the WELL position Refer to the DIP Switch Settings table Slow opening closing solenoid valves type VM are recommended to elimin...

Страница 12: ... t s s e L m p p 0 5 0 1 m p p 0 0 2 n a h t s s e L m p p 5 2 1 n a h t s s e L m p p 5 2 1 n a h t s s e L s e t a f l u S m p p 5 n a h t s s e L m p p 5 n a h t s s e L m p p 5 n a h t s s e L e n i r o l h C m p p 0 0 3 n a h t s s e L m p p 5 2 1 n a h t s s e L m p p 0 2 n a h t s s e L s e d i r o l h C m p p 0 5 0 1 m p p 0 5 0 1 m p p 0 5 n a h t s s e L e d i x o i D n o b r a C m p p 0...

Страница 13: ...ta in the specification catalog Usually 2 5 to 3 GPM of flow per ton of cooling capacity is recommended in earth loop applications Multiple Units on One Flow Center When two units are connected to one loop pumping system pump control is automatically achieved by connecting the SL terminals on connector P2 in both units with 2 wire thermostat wire These terminals are polarity dependant see Figure 8...

Страница 14: ...ertain conditions 2GN Series dual capacity units operate with very low refrigerant discharge temperatures producing little or no water heating capability This scenario occurs when the unit is operating with cold entering source water loop or well Allowing the hot water generator pump to operate during these conditions actually removes heat from the DHW circulating through the unit To overcome this...

Страница 15: ...ndicator plug 1 turn on the motor end of the pump until all air is purged from the pump then tighten the plug Use vent couplings to bleed air from the lines 6 Carefully inspect all plumbing for water leaks and correct as required 7 Before restoring electrical supply to the water heater adjust the temperature setting on the tank On tanks with both upper and lower elements the lower element should b...

Страница 16: ...chassis The fossil fuel furnace transformer supplies the 24 vac control voltage to the GN Series Split and the fossil fuel furnace MODEL RATED VOLTAGE VOLTAGE MIN MAX COMPRESSOR HWA PUMP FLA EXT LOOP FLA TOTAL UNIT FLA MIN CIRC AMP MAX FUSE HACR MCC RLA LRA LRA 026 208 230 60 1 187 253 18 2 11 6 58 3 21 0 0 4 5 4 17 0 19 9 30 038 208 230 60 1 187 253 23 8 15 2 83 0 30 0 0 4 5 4 20 6 24 4 40 049 20...

Страница 17: ...tant L lockout signal 2 This Switch allows the unit to down stage with the t stat when OFF and finish on second stage when ON Thermistor Light emitting diode Green Relay coil Capacitor w bleed resistor Switch Condensate overflow Switch High pressure Switch Low pressure Switch Hot Water On Off Polarized connector Factory Low voltage wiring Factory Line voltage wiring Field low voltage wiring Field ...

Страница 18: ...e service calls Diagnostics The TAMG Series control board allows all inputs and outputs to be displayed on the LEDs for fast and simple control board diagnosis Hot Water High Limit Domestic Hot Water Option This mode occurs when the hot water input temperature is at or above 130 F for 30 continuous seconds The DHW limit status LED on the unit illuminates and the hot water pump de energizes Hot wat...

Страница 19: ... has expired The ECM blower changes to high speed 15 seconds after the Y2 input 85 of high speed if in dehumidification mode Blower G only The blower starts and operates on low speed Lockout Conditions During lockout mode the appropriate unit and thermostat lockout LEDs will illuminate The compressor loop pump hot water pump and accessory outputs are de energized The blower will continue to run on...

Страница 20: ...at and determine the fault SW2 8 in the on position will send a constant signal to the fault indicator in the event of a system lockout condition The LED board on the front of the unit will display all lockouts The following table shows the codes that will be displayed when the System Monitor L is connected to the F terminal of an A TCON802 or 803 Comfort Control A TCON802 AND 803 THERMOSTATS THER...

Страница 21: ...D19 16P002D20 16P002D21 16P002D39 Sound Jacket 92P504A16 Power Harness 11P781 01 Solenoid Harness 11P782 02 Refrigeration Components Accumulator 36P509 02 36P509 01 Coax 62I504B01 62I542B01 62I543B01 TXV 33P609 01 33P609 03 33P609 05 33P609 06 Reversing Valve 33P506 04 33P503 05 33P526 04 Filter Dryer 36P500B01 36P500B02 Hot Water Generator Hot Water Generator 62P516 05 62P516 03 Hot Water Generat...

Страница 22: ...DIAGNOSTIC INPUTS VIEWED AT LEDS NORMAL DISPLAY VIEWED AT LEDS 7 Output Diagnostics Allows viewing the outputs from the control board such as the compressor reversing valve blower hot water pump and loop pump on the LED display DIAGNOSTIC OUTPUTS VIEWED AT LEDS NORMAL DISPLAY VIEWED AT LEDS 8 Thermostat Selection Configures the control for a pulsed lockout signal ComforTalk and FaultFlash thermost...

Страница 23: ...service valve stubs on the outside front of the split cabinet as shown in Figure 13 Nitrogen should be bled through the system at 2 to 3 PSI to prevent oxidation contamination Use a low silver phos copper braze alloy on all brazed connections 2GN Series split units are shipped with a factory charge and service valves are not to be opened until the line set has been leak tested purged and evacuated...

Страница 24: ...10 oz should be added to the recommended charge of 82 oz found in the Charge Amount with TAMG Air Handler column for a total charge of 92 oz After initial charge the system should be operated and the system subcooling and superheat verified to the Operating Parameters table If an air handler manufactured by others is used then refrigerant should be added to the 2GN Split factory charge pre charge ...

Страница 25: ... line is anticipated 2 Measure the liquid line pressure by attaching refrigerant gauges to the schrader connection on the liquid line service valve 3 Convert the pressure obtained in Step 2 to the saturation temperature by using the Pressure Temperature Conversion Chart for R 410A 4 SubtractthetemperatureinStep1fromthetemperature in Step 3 The difference will be the subcooling value for that unit ...

Страница 26: ... 466 128 5 586 146 5 108 35 4 228 78 1 348 106 7 468 128 8 588 146 8 110 36 4 230 78 7 350 107 2 470 129 1 590 147 1 112 37 3 232 79 2 352 107 6 472 129 4 592 147 3 114 38 2 234 79 8 354 108 0 474 129 8 594 147 6 116 39 1 236 80 3 356 108 4 476 130 1 596 147 9 118 40 0 238 80 9 358 108 8 478 130 4 598 148 2 120 40 9 240 81 4 360 109 2 480 130 7 600 148 4 122 41 7 242 81 9 362 109 6 482 131 1 602 1...

Страница 27: ...15 2 14 4 9 20 34 70 1 5 140 155 305 355 5 12 2 14 8 12 24 39 3 0 145 160 330 360 7 17 7 15 4 9 24 39 COOLING NO HOT WATER GENERATOR ENTERING WATER TEMP F WATER FLOW GPM TON 2GN026 THRU 2GN064 2GN026 THRU 2GN064 SUCTION PRESSURE PSIG DISCHARGE PRESSURE PSIG SUPER HEAT SUB COOLING WATER TEMP RISE F AIR TEMP DROP F DB 50 1 5 120 140 200 245 7 17 6 14 7 16 19 26 3 0 115 140 195 290 7 15 4 11 8 12 20 ...

Страница 28: ... 8 5 0 4 7 4 4 4 1 3 8 10 6 2 5 6 4 8 4 4 4 0 049 Full Load 6 1 2 1 1 1 0 1 0 0 9 9 2 5 2 4 2 2 2 1 1 9 12 3 9 3 7 3 3 3 2 3 0 15 5 7 5 4 4 9 4 7 4 4 049 Part Load 5 1 0 1 0 0 9 0 8 0 8 8 2 2 2 0 1 9 1 8 1 6 11 3 3 3 1 2 9 2 7 2 5 14 4 9 4 7 4 4 4 0 3 8 064 Full Load 8 1 6 1 7 1 4 1 3 1 2 12 3 6 3 4 3 2 3 0 2 8 16 5 7 5 4 5 0 4 7 4 3 20 8 9 8 6 1 9 7 5 6 9 064 Part Load 6 0 8 0 7 0 7 0 7 0 6 10 2 ...

Страница 29: ...e fan speed and entering water temperature 8 Decrease the cooling set point several degrees and verify high speed blower operation 9 Adjust the cooling setpoint above the room temperature and verify that the compressor and water valve or loop pumps deactivate 10 Initiate a control signal to place the unit in the heating mode Heating set point must be set above room temperature 11 First stage heati...

Страница 30: ...uction temperature here in cooling modes Refrigerant flow Cooling Cycle Analysis COOLING TXV EEV ACTIVE RIGHT TO LEFT ClgTXV EEV Measure liquid line temperature and pressure here in both heating and cooling modes COAX HEATING TXV ACTIVE LEFT TO RIGHT HtgTXV Measure suction temperature here at TXV bulb in heating modes Suct PSI ____ Suct sat temp ____ Volts ____ Amps ____ EWT ____ LWT ____ Suct tem...

Страница 31: ...talled and superheat and subcooling numbers calculated If superheat and subcooling are outside recommended ranges an adjustment to the refrigerant charge may be necessary Notes Refrigerant tests must be made with hot water generator turned OFF Verify that air and water flow rates are at proper levels before servicing the refrigerant circuit LED NORMAL DISPLAY MODE DIAGNOSTIC MODES CURRENT FAULT ST...

Страница 32: ...hould be inspected monthly under normal operating conditions and be replaced when necessary Units should never be operated without a filter Condensate Drain In areas where airborne bacteria produce a slime in the drain pan it may be necessary to treat chemically to minimize the problem The condensate drain can pick up lint and dirt especially with dirty filters Inspect twice a year to avoid the po...

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