background image

 

                                                                   Page 19

Installer’s Guide

Rooftop Installation -- Frame Mounting

For roof top applications using field fabricated frame and ducts, use 
the following procedure:
  1. Locate and secure the frame to the roof by bolting or welding.  

Frame must provide adequate center support via a cross member 
centrally located channel rail. See Figures 18 and 19 on page 
21. Vibration isolators should be installed as indicated in Fig-
ure 15, adjust as necessary for your frame. The isolators must 
be placed on base pan, not drip lip. Add flashing as required. 
Flashing must conform to local building codes.

  2. Prepare the hole in the roof in advance of installing the unit.
  3. Secure the horizontal or down airflow ducts to the roof. Refer 

to the previous Convert from Horizontal Airflow to Down Airflow 
section on page 17,  if conversion is needed. 

  4. All fabricated outdoor ducts should be as short as possible.
  5. Place the unit on the frame.  Refer to Figures 18 or 19 on page 

21.

  6. The unit must be mounted level for proper drainage of water 

through the holes in the base pan.

  7. Secure the unit to the frame.
  8. Insulate any ductwork outside of the structure with at least two 

(2) inches of insulation and then weatherproof.  There must be 
a weatherproof seal where the duct enters the structure.

  9. The unit should not be exposed to direct roof water runoff.
 10. Flexible duct connectors must be of a flame retardant material.  

All duct work outside of the structure must be insulated and 
weatherproofed in accordance with local codes.

 11. Access and service clearances for the unit must be given care-

ful consideration when locating the duct entrance openings.  
Figures 1 to 12, on pages 4-15, provide unit dimensions.

12. Continue with the following installation sections to complete 

the installation: Ductwork on page 22, Filter on page 22, and 
Electrical Wiring on page 23.

Figure 15. Vibration Isolators/Snow Feet Locations

Small Cabinet 

*****018-036

Medium Cabinet 

*****042-060

Rooftop Installation -- Flat Roof - No Curb/Frame

For roof top applications using field fabricated ducts and sleeper 
rails rather than a curb or frame, use the following procedure:
  1.  Locate and secure the sleeper rails to the roof by bolting.  Three 

(3) sleeper rails are required. One on each end to support the 
edges of the unit and one across the center of the unit. The cen-
ter rail must run inside both drip lips. Vibration isolators should 
be installed as indicated on Figure 15, adjust as necessary for 
your sleeper rails. The isolators must be placed on base pan, 
not drip lip. Add flashing as required. Flashing must conform to 
local building codes.

  2. Prepare the hole in the roof in advance of installing the unit.
  3. Secure the horizontal or down airflow ducts to the roof. Refer 

to the previous Convert from Horizontal Airflow to Down Airflow 
section on page 17,  if conversion is needed. 

  4. All fabricated outdoor ducts should be as short as possible.
  5. Place the unit on the rails.  
  6. The unit must be mounted level for proper drainage of water 

through the holes in the base pan.

  7. Secure the unit to the rails.
  8. Insulate any ductwork outside of the structure with at least two 

(2) inches of insulation and then weatherproof.  There must be 
a weatherproof seal where the duct enters the structure.

  9. The unit should not be exposed to direct roof water runoff.
 10. Flexible duct connectors must be of a flame retardant material.  

All duct work outside of the structure must be insulated and 
weatherproofed in accordance with local codes.

 11. Access and service clearances for the unit must be given care-

ful consideration when locating the duct entrance openings.  
Figures 1 to 12, on pages 4-15, provide unit dimensions.

12. Continue with the following installation sections to complete 

the installation: Ductwork on page 22, Filter on page 22, and 
Electrical Wiring on page 23.

IMPORTANT: 

 Unit requires vibration isolator support in the general areas shown. Locate 3/4" thick vibration isolators on the 

bottom of the basepan as illustrated by black dots for ground level pad applications. Modify vibration isolator location as neces-
sary for frame and rail applications. All vibration isolators must be located on basepan, do not locate on drip lip.

NOTE:  These views represent the base as viewed looking up from underneath the unit.

Содержание 18-EB24D1-19

Страница 1: ...eat Pump 13 SEER Convertible 1 5 Ton R 410A 4WCC3018 through 4WCC3060 4WCX3018 through 4WCX3060 WARNING HAZARDOUS VOLTAGE DISCONNECT POWER and DISCHARGE CAPACITORS BEFORE SERVICING Important This Document is customer property Please return to service information pack and give this Installer s Guide to the homeowner upon completion of work ...

Страница 2: ...ackgrounds of electrical and mechanical experience Any attempttorepairacentralairconditioningproductmayresult inpersonalinjuryand orpropertydamage Themanufacturer or seller cannot be responsible for the interpretation of this information nor can it assume any liability in connection with its use WARNING SAFETY HAZARD Do not operate the unit without the evaporator fan or coil access panels in place...

Страница 3: ...alified service techni cians only This unit is listed by Underwriters Laboratory Model 2 4WC 3 heat pump units are designed for outdoor mounting with a vertical condenser discharge They can be located either at ground level or on a roof in accordance with local codes Each unit contains an operating charge of refrig erant as shipped Extreme mounting kits are available for slab BAYEX MK003A utility ...

Страница 4: ... through 4WCC3036 1 of 3 Figures 1 through 12 show the unit critical dimensions Fig ures 1 through 6 show the 4WCC3 clearances and Figures 7 through 12 show the 4WCX3 clearances NOTE The view labeled Bottom Side represents the Base as viewed looking up from underneath the unit ...

Страница 5: ...Page 5 Installer s Guide Figure 2 4WCC3018 through 4WCC3036 2 of 3 ...

Страница 6: ...Page 6 Installer s Guide Figure 3 4WCC3018 through 4WCC3036 3 of 3 ...

Страница 7: ...Page 7 Installer s Guide Figure 4 4WCC3042 through 4WCC3060 1 of 3 NOTE The view labeled Bottom Side represents the Base as viewed looking up from underneath the unit ...

Страница 8: ...Page 8 Installer s Guide Figure 5 4WCC3042 through 4WCC3060 2 of 3 ...

Страница 9: ...Page 9 Installer s Guide Figure 6 4WCC3042 through 4WCC3060 3 of 3 ...

Страница 10: ...Page 10 Installer s Guide Figure 7 4WCX3018 through 4WCX3036 1 of 3 NOTE The view labeled Bottom Side represents the Base as viewed looking up from underneath the unit ...

Страница 11: ...Page 11 Installer s Guide Figure 8 4WCX3018 through 2 4WCX3036 2 of 3 ...

Страница 12: ...Page 12 Installer s Guide Figure 9 4WCX3018 through 4WCX3036 3 of 3 ...

Страница 13: ...Page 13 Installer s Guide Figure 10 4WCX3042 through 4WCX3060 1 of 3 NOTE The view labeled Bottom Side represents the Base as viewed looking up from underneath the unit ...

Страница 14: ...Page 14 Installer s Guide Figure 11 4WCX3042 through 4WCX3060 2 of 3 ...

Страница 15: ...Page 15 Installer s Guide Figure 12 4WCX3042 through 4WCX3060 3 of 3 ...

Страница 16: ...oof Mounting Curb BAYCURB050A or BAYCURB051A or a field fabricated curb should be in place before the unit is hoisted to the roof top The Roof Mounting Curb frame must be installed on a flat level section of the roof maximum of 1 4 per foot pitch and provide a level mounting surface for the unit Also be sure to provide sufficient height above the roof to prevent water from entering the unit 4 Be s...

Страница 17: ... flame retardant mate rial Insulate any ductwork outside of the structure with at least two 2 inches of insulation and weatherproof There must be a weather proof seal where the duct enters the structure 5 Do not expose the unit to direct roof water runoff 6 Seal all holes through exterior walls in accordance with local codes 7 Continue with the following installation sections to complete the insta...

Страница 18: ...igure 16 inset B on page 20 2 Insert the four lifting lugs in the openings provided in the drip lip on each end of the unit See Figure 16 inset B on page 20 A tap or jerk to the lug will overcome the interference that arises due to the dimple on the lug 3 When hoisting the unit be sure that a proper method of rigging is used Use either the unit s top shipping skid and straps or slings and spreader...

Страница 19: ...cts and sleeper rails rather than a curb or frame use the following procedure 1 Locate and secure the sleeper rails to the roof by bolting Three 3 sleeper rails are required One on each end to support the edges of the unit and one across the center of the unit The cen ter rail must run inside both drip lips Vibration isolators should be installed as indicated on Figure 15 adjust as necessary for y...

Страница 20: ...sible for the unauthorized use of this drawing and expressly disclaims any liability for damages resulting from such unauthorized use Gasket Seal Spreader Bars Base of unit rest on top of curb rails Drip lip on perimeter of unit Top shipping skid attached to unit IMPORTANT To prevent damage to the sides and top of the unit when hoisting retain the top shipping skid on the unit or use spreader bars...

Страница 21: ...orizontal Airflow Application with Frame Supply Air Return Air Roof Flashing Channel Iron Center Support Center Sup port required on all Frame Applications Angle Iron Frame Roof Flashing Return Air Angle Iron Frame Roof Flashing Supply Air Channel Iron Center Support Center Support required on all Frame Applications ...

Страница 22: ...ust be run and attached to the curb before the unit is set into place Attaching Downflow Ductwork to Roof Frame Follow these guidelines for ductwork construction Connections to the unit should be made with three 3 inch canvas connectors to minimize noise and vibration transmission Elbows with turning vanes or splitters are recommended to minimize air noise and resistance The first elbow in the duc...

Страница 23: ... box Provide strain relief for all conduit with suitable connectors Provide flexible conduit supports whenever vibration transmission may cause a noise problem within the building structure 1 Remove the Control Heat access panel Pass the power wires through the Power Entry hole in the end of the unit See Figure 23 2 Connect the high voltage wires to the appropriate contactor terminals Single phase...

Страница 24: ...TDOOR THERMOSTAT ACCESSORY CONNECTIONS FIG 1 SINGLE POWER ENTRY ACCESSORY CONNECTIONS FIG 2 ECONOMIZER ACCESSORY CONNECTIONS GROUND WIRE SEE SPEK INSTALLER S GUIDE FOR ALL OTHER EXAMPLES Figure 26 4WC 3 Field Wiring Diagram NOTES 1 FUSED DISCONNECT SIZE POWER WIRING AND GROUNDING OF EQUIPMENT MUST COMPLY WITH CODES 2 BE SURE POWER SUPPLY AGREES WITH EQUIP MENT AND HEATER NAMEPLATE 3 LOW VOLTAGE WI...

Страница 25: ...turn free without rubbing and are they tight on the shafts Has all work been done in accordance with applicable local and national codes Are all covers and access panels in place to prevent air loss and safety hazards CAUTION Before starting the system on the cooling cycle turn the ther mostat switch to OFF and close the unit disconnect switch This is a precaution against foaming at startup which ...

Страница 26: ...the indoor thermostat and to the supplementary heater control circuit Note that the fan relay F must have been energized An outdoor thermostat may have been added to disallow the second stage if provided of electric heat above a selected outdoor temperature If the outdoor temperature falls below the setting on the outdoor thermostat this additional heater stage will come on When the outdoor air te...

Страница 27: ...covers and panels in place and properly fastened Has the owner been instructed on the proper operation and maintenance of the unit Be sure to leave this manual with the owner Owner Maintenance Some of the periodic maintenance functions of the unit can be performed by the owner this includes replacing the disposable or cleaning the permanent air filters cleaning the unit cabinet cleaning the conden...

Страница 28: ...he serial number model number and installation date for each product being registered Your dealer may have included these on your invoice or can provide a list for you to use Please take a few moments to record the following information to ensure your product registration process is quick and easy Packaged Unit Serial Number_____________________________________________________ Packaged Unit Model ...

Отзывы: