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TrailMaster

Challenger 150UTV-X

Set up instruction

Version: 2.0

2017/05/14

This set up instruction guides our customer to set up the go kart TrailMaster Challenger
150UTV-X step by step to ensure a correct assembly for safe driving.

Содержание Challenger 150UTV-X

Страница 1: ...llenger 150UTV X Set up instruction Version 2 0 2017 05 14 This set up instruction guides our customer to set up the go kart TrailMaster Challenger 150UTV X step by step to ensure a correct assembly f...

Страница 2: ...heck the components after opening the box 1 1 Battery pic 1 type YTX12 BS 12V10Ah includes one battery one battery liquid two bolts and nuts for installation 1 2 Steering wheel 1 pc 1 3 Owner s manual...

Страница 3: ...6X30 2 pc screw M6X16 6 pc bolt M6X12 3 pc washer 6 6 pc cotter pin 3X40 2pc R washer 12 pc self locking nut M8 18pc nut M6 6 pc bolt M8X16 10 pc 1 4 3 Bag 3 Steering wheel cover 1pc cable for headlig...

Страница 4: ...CHALLENGER150X P D I 4 1 5 Head rest 2pc Not on the new sport seat 1 6 Rear roll cage bar 1pc 1 7 Front roll cage bar 1pc...

Страница 5: ...CHALLENGER150X P D I 5 1 8 Front light cover lights are pre installed 1pc 1 9 Top headlights mounting bar 1pc 1 10 Front wheel left and right 1of each 1 11 Front wheel left and right 1of each...

Страница 6: ...CHALLENGER150X P D I 6 1 12 Rear shock 1pc 1 13 canopy top 1pc side net door left and right 1 of each bar cushions 1 14 Top headlight mounting parts 1 set...

Страница 7: ...LLENGER150X P D I 7 1 15 Side mirror 1 set The mirror in the box can be different 1 16 Rear mirror 1 pc 1 17 Front metal bumper 1pc 1 18 Windshield 1pc already installed 1 9 Front lights mounting bar...

Страница 8: ...ft the rear swing arm to let the top of shock into the fixing seats of frame use 37 44NM torque to fix the shocks attached the frame Note 1NM 0 74 lb ft 2 2 Assemble the rear wheels pic 18 screw the c...

Страница 9: ...the shocks attach the shock to the front lower suspension arm and fix the bolt with 37 44NM torque 2 4 Assemble the front wheel Take down the tire bolts on the hub set up the front wheel on the right...

Страница 10: ...ket on the UTV frame using GB5789 M6x16 bolts PLEASE DO NOT TIGHT THE BOLTS AT THIS STEP 2 6 Set up the top headlights wire open the right side of front hood cover as displayed in the picture put the...

Страница 11: ...t and turn lights wire plug the wires with the connecting sockets tighten the wires using zip ties 2 9 Install the steering wheel Use the M6x12 bolts to install the steering wheel onto the steering sh...

Страница 12: ...ENGER150X P D I 12 the nut 2 11 Install the front roll cage bar put the front roll cage bar into the mount posts on the frame put in the M8x60 bolt R washer windshield bracket and tighten the M8 nut t...

Страница 13: ...olt R washer and M8 nut 2 13 Joint the front and rear roll cage joint the roll cages and connect them with M8x30 bolt and M8 nut The recommended torque is 22 29NM 2 14 Install the safety belt find the...

Страница 14: ...16 Install the rear mirror take off the M5 bolt O ring Put the O ring on the rear mirror mount plate of the frame then use M5x25 and 5 spring washer to install the rear mirror on the frame 2 17 Instal...

Страница 15: ...ttery wires to the battery poles to to cover them Put the wired battery into the battery mount box covered with the plastic protection cover put the wires out through the protection cover slot fasten...

Страница 16: ...he top lights on the mounting piece 2 21 2 Install the top light mounting bar onto the frame fix it using M8X55 bolt R washer the torque is 22 29N m 2 21 3 The windshield has protection on both side t...

Страница 17: ...CHALLENGER150X P D I 17 brackets using M8X30 bolt and M8 nut 2 21 6 Connect the top light wiring with the top lights 2 22 Install the front metal bumper insert the bar end covers...

Страница 18: ...ned please read the user manual of TrailMaster Challenger 150UTV X carefully you will be given with important safety information and advices Thanks a lot for choosing TrailMaster Challenger 150UTV X F...

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