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11

 MUST READ

Winch Operation

Suggestion

The best way to get acquainted with how your winch operates is to make a few test runs before you 
actually need to use it. Plan your test in advance. Remember you can hear your winch as well as

Operating

1.  Ensure the vehicle is secure by applying the parking brake or chocking the wheels.

 

  

 
 

 

3.  Recheck all rope rigging before proceeding.
4.  Plug in the winch remote control or use the handlebar mini rocker switch. It is recommended 

that the winching operation takes place from the driver’s position to ensure safe operation.

 

 
5.  To commence winching operation, start vehicle engine, place transmission in neutral, maintain   
 

engine speed at idle.

6.  Operate the handlebar mini rocker switch / remote control switch to IN or OUT until the vehicle has 

been retrieved. Regularly check the winch to ensure rope is winding onto the drum evenly.

 

 
7.  TrailFX ATV/UTV Winches are designed for intermittent use only. DC powered motor installed on 

these winches can operate continuously under load for less than a minute and should be cooled 
down for several minutes before operating again.

8. Longer runs will make the motor load heavier, causing the motor to create excessive heat, lower 

speed and increase risk of potential winch failure. If the motor becomes uncomfortably hot to 
touch, stop and let it cool for a few minutes, before winching again.

 

1.  Never winch with your vehicle in gear. This could damage your vehicle’s transmission.
2.  Never wrap the rope around the object and hook onto the rope itself. This can cause damage to 

 

 

 

the object being pulled, and kink or fray the rope.

3.  Keep hands, clothing, hair and jewelry clear of the drum area and rope when winching.
4.  Never use the winch if the rope is frayed, kinked or damaged.
5.  Never allow anyone to stand near the rope or in line with the rope behind the winch while it is   
 

under power. If the rope should slip or break, it can suddenly whip back towards the winch,     

 

causing a hazard for anyone in the area. Always stand safely to the side while winding.

6.  Do not leave the remote control plugged in when not in use.

EVEN UNDER NO LOAD CONDITION, NEVER OPERATE WINCH FOR MORE THAN 2 TO 
3 MINUTES CONTINUOUSLY! LONG DURATION PULLS MAY CREATE EXCESSIVE HEAT 
ON THE MOTOR, CAUSING WINCH FAILURE & VOID WARRANTY!

2.   Pull out the rope to the desired length and connect to an anchor point. The winch clutch allows  
      rapid uncoiling of the rope for hooking onto the load or anchor point. The shifter tab located on the   
      gear housing of the winch operates the clutch as follows:
  

a) To disengage the clutch, rotate the clutch shifter tab into the “FREESPOOL” position.  

                       Rope may now be free spooled off the drum.
 

b) To engage the clutch, move the clutch shifter tab into the “ENGAGED” position. The  

 

    winch is now ready for pulling.

see it operate. Recognize the sound of a light steady pull, a heavy pull, and sounds caused by load 
jerking or shifting. Soon you will gain confidence in operating your winch and its use will become 
second nature to you. 

English

Содержание W35B

Страница 1: ...1 ATV UTV Winch Owner s Manual English Francais Espa ol...

Страница 2: ...1...

Страница 3: ...drives the gear system and ultimately driving the drum Engages or Disengages the gear drive system allowing operator to pull the rated load or free spool the rope Houses maintenance free 3 stage plane...

Страница 4: ...gear system and ultimately driving the drum Engages or Disengages the gear drive system allowing operator to pull the rated load or free spool the rope Houses maintenance free 3 stage planetary gear s...

Страница 5: ...uncomfortably hot to touch stop and let it cool for a few minutes Shut off power to the winch if the motor stalls Do not exceed maximum line pull ratings shown in tables Shock loads must not exceed t...

Страница 6: ...inch while winching if possible standing at a safe distance Stop the winching process every meter or so to assure the rope is not pulling up in one corner Jamming the rope can break your winch 7 Ensur...

Страница 7: ...inch solenoid Handlebar Mini Rocker switch Remote socket female Receiver Winch Accessory mounting locations may vary depending on your ATV UTV Make Model Please read the ATV Winch Kit mounting instruc...

Страница 8: ...ed 4 5 mm 1 98 50 mm 4 5 mm 19 mm WINCH MOUNTING W35B WS35B W45B WS45B CORRECT INCORRECT Red Terminal Black Terminal Remote Receiving Socket Solenoid Mounting Blue Terminal Mounting Plate Yellow Termi...

Страница 9: ...he battery handlebar mini rocker switch remote control 6 Cable colors should be matched with the contact terminal color codes M M B B as shown in the gure 3 Handlebar Mini Rocker Switch Mounting 1 Usi...

Страница 10: ...ors provided from the solenoid 9 Connect any one of the white plastic connectors with the black jacketed cable which is connected to the handlebar mini rocker switch on the other end 10 Connect the ot...

Страница 11: ...in gear This could damage your vehicle s transmission 2 Never wrap the rope around the object and hook onto the rope itself This can cause damage to the object being pulled and kink or fray the rope...

Страница 12: ...Motor runs slowly or without normal power Battery runs down Recharge battery by running vehicle Insuf cient current or voltage Clean tighten or replace the connector Motor runs but rope drum does not...

Страница 13: ...rake 2 0 X 2 9 Aluminum fairlead Winch Performance 12V DC Performance specs are based on rst layer of drum 1000 0 2000 3000 3500 4500 15 11 7 79 138 225 13 10 7 5 71 124 170 227 79 21 15 11 7 21 19 17...

Страница 14: ...3500lb Parts List W35B and WS35B 14 ROLLER FAIRLEAD APPLICABLE FOR WIRE ROPE WINCH ALUMINIUM FAIRLEAD APPLICABLE FOR SYNTHETIC ROPE WINCH...

Страница 15: ...4500lb Parts List W45B and WS45B 15 ROLLER FAIRLEAD APPLICABLE FOR WIRE ROPE WINCH ALUMINIUM FAIRLEAD APPLICABLE FOR SYNTHETIC ROPE WINCH English...

Страница 16: ...khead Bulkhead 1 1 1 1 1 13 14 2nd stage planetary gear 15 3rd stage planetary gear 16 O Ring Gear box base Nut Shaft Assy Spring Gasket ring Nylon bearing Screw Drum Screw Brake house Brake caliper L...

Страница 17: ...or defaced Commercial or industrial use or application or any hoisting application of the winch voids the Warranty THE WARRANTY SET FORTH ABOVE IS THE ONLY WARRANTY THERE ARE NO OTHER WARRANTIES EXPR...

Страница 18: ...1...

Страница 19: ...1 Treuil Manuel d utilisateur Francais...

Страница 20: ...1...

Страница 21: ...uel Contient le moteur de courant continu 12 V excitation en s rie qui entra ne le syst me d accouplement et actionne le tambour Engage ou d sengage le syst me d entra nement engrenages permettant l o...

Страница 22: ...et T l commande Permet l op rateur de commander le treuil une distance de s curit OUT IN Sol no de Le sol no de alimente le moteur au moyen d un mini interrupteur basculant t l interrupteur de comman...

Страница 23: ...er les capacit s de traction du c ble indiqu es dans le tableau inclus dans ce manuel Les charges doivent tre inf rieures ces capacit s 5 vitez les d marrages accidentels L embrayage du treuil doit tr...

Страница 24: ...orsque deux c bles sont utilis s le crochet doit galement tre assujetti au ch ssis du v hicule 9 Apr s avoir utilis le treuil toujours le pr parer treuil pour a conservation Inspectez l installation l...

Страница 25: ...rrupteur basculant du guidon la t l prise r cepteur femelle Emplacements de montage du treuil et des accessoires peuvent varier en fonction de la marque du mod le de votre ATV UTV Veuillez lire les in...

Страница 26: ...8 50 mm 4 5 mm 19 mm MONTAGE DU TREUIL W35B WS35B W45B WS45B CORRECT INCORRECT Terminal rouge Terminal noir T l prise de r ception Montage du sol no de Terminal bleu Plaque de montage Terminal jaune B...

Страница 27: ...interrupteur basculant sur le guidon t l commande 6 Les couleurs des c bles doivent correspondre au codes de couleurs des terminaux de contact M M B B tel que illustr dans la gure 3 Montage du Mini in...

Страница 28: ...fournis par le sol no de 9 Connectez l un des connecteurs blancs en plastique au c ble noir envelopp connect au mini interrupteur basculant sur le guidon l autre extr mit 10 Connectez l autre des con...

Страница 29: ...SORTIE jusqu ce que le v hicule soit r cup r V ri ez r guli rement le treuil a n de vous assurer que le c ble s enroule correctement autour du tambour Les treuils TrailFX ATV UTV ne sont con us que po...

Страница 30: ...en op ration Laiss refroidir p riodiquement Le moteur est plus lent ou sans puissance La batterie faiblie Recharg la batterie en d marant le v hicule Insu sance de voltage Nettoyer resserer ou rempla...

Страница 31: ...command e 650 CCA minimum pour le treuillage 650 CCA minimum pour le treuillage 650 CCA minimum pour le treuillage 650 CCA minimum pour le treuillage C blage de batterie Poid Plaque de montage 3 8 Sq...

Страница 32: ...00lb Lite des pi ces W35B et WS35B 32 GUIDE C BLE GALET GALET DU TREUIL APPLICABLE POUR LE TREUIL C BLE M TALLIQUE GUIDE C BLE EN ALUMINIUM GUIDE C BLE EN ALUMINIUM APPLICABLE AU GUIDE C BLE SYNTH TIQ...

Страница 33: ...Lite des pi ces W45B et WS45B 33 GUIDE C BLE GALET GALET DU TREUIL APPLICABLE POUR LE TREUIL C BLE M TALLIQUE GUIDE C BLE EN ALUMINIUM GUIDE C BLE EN ALUMINIUM APPLICABLE AU GUIDE C BLE SYNTH TIQUE Fr...

Страница 34: ...er tape engrenage plan taire 1 12 Cloison Bulkhead 1 1 1 1 1 13 14 2 me tape engrenage plan taire 15 2 me tape engrenage plan taire 16 Joint torique Socle de bo te vitesse croue Assembl e arbre Printe...

Страница 35: ...evage du produit annulera la garantie LA GARANTIE STIPUL E CI DESSUS CONSTITUE LA SEULE GARANTIE DONN E IL N EXISTE AUCUNE AUTRE GARANTIE EXPLICITE OU IMPLICITE Y COMPRIS MAIS SANS Y TRE LIMIT TOUTE G...

Страница 36: ...1...

Страница 37: ...1 Winch de remolque Manual de usuario Espa ol...

Страница 38: ...1...

Страница 39: ...o en serie de 12V que impulsa el sistema de engranaje y nalmente el tambor Conecta o desconecta el sistema de transmisi n por engranaje permitiendo al operador tirar de la carga cali cada o desenrolla...

Страница 40: ...la direcci n del winch desde una distancia segura Gancho Gancho forjado dise ado para manejar de forma segura la carga calculada del winch Cuerda Cable de alta resistencia Cuerda sint tica dise ada p...

Страница 41: ...embrague debe estar desactivado cuando no se est usando y totalmente activado cuando est en uso 6 Revise las partes da adas Antes de usarlo revise el winch cuidadosamente Deber reparar correctamente o...

Страница 42: ...dillos Con una carga doble el gancho del winch deber jarse al chasis del veh culo 9 Luego de utilizar el winch siempre acondicione el winch para su almacenamiento Inspeccione la instalaci n cuerda pla...

Страница 43: ...ini interruptor basculante del manubrio y enchufe para el control remoto hembra El winch y posiciones de montaje pueden variar dependiendo de su modelo de ATV UTV Por favor lea las instrucciones del K...

Страница 44: ...TAJE DEL WINCH W35B WS35B W45B WS45B CORRECTO INCORRECTO Terminal roja Terminal negra Enchufe receptor del control remoto Montaje del solenoide Terminal azul Placa de montaje Terminal amarilla B M M B...

Страница 45: ...te todos los cables de la bater a mini interruptor basculante del manubrio y control remoto 6 Los colores de los cables deber n coincidir con los c digos de color de contacto de los terminales M M B B...

Страница 46: ...stico son provistos con el solenoide 9 Conecte cualquiera de los conectores blancos de pl stico con el cable forrado de negra el cual est conectado al mini interruptor basculante del manubrio en su ot...

Страница 47: ...shilachado doblado o da ado 5 No permita que nadie se pare cerca del cable o en la l nea del cable detr s del winch cuando est en funcionamiento Si el cable se resbala o se rompe puede saltar hacia at...

Страница 48: ...revisar o reparar Motor funciona en una direcion solamente Switch atorado o defectuoso Toque ligeramente el silinoide para desbloquear los contactos Repare o remplaze el silinoide Reemplace la cuerda...

Страница 49: ...ra usar el winch Cable de Bateria Peso Patron de Montaje 3 8 Sq X 6 3 8 Sq X 6 24 lbs 21 lbs 3 X 4 88 De tipo universal 3 X 4 88 De tipo universal Entrada Automatica de tambor Entrada Automatica de ta...

Страница 50: ...3500lb Lista de Partes W35B y WS35B 50 GU A DE RODILLO V LIDA PARA WINCH DE CUERDA DE ACERO GU A DE ALUMINIO V LIDA PARA WINCH DE CUERDA SINT TICA...

Страница 51: ...4500lb Lista de Partes W45B y WS45B 51 GU A DE RODILLO V LIDA PARA WINCH DE CUERDA DE ACERO GU A DE ALUMINIO V LIDA PARA WINCH DE CUERDA SINT TICA Espa ol...

Страница 52: ...rio de 1 etapas 1 12 Pasante Pasante 1 1 1 1 1 13 14 Engranaje planetario de 2 etapas 15 Engranaje planetario de 3 etapas 16 Junta t rica Caja de cambios base lateral al motor Tuerca Montaje del eje R...

Страница 53: ...rcial o industrial as como el uso del winch como gr a tambi n anular la Garant a LA GARANT A EXPUESTA ANTERIORMENTE ES LA NICA GARANT A NO EXISTE NINGUNA OTRA GARANT A EXPRESA O T CITA INCLUYENDO DE F...

Страница 54: ...NOTES 54...

Страница 55: ...1...

Страница 56: ...1 TailFX Manual_Winch_002 44 Tunkhannock Avenue Exeter PA 18643 1 866 638 4870 WarrantyServices key stone com www TrailFX com Distributed Exclusively By Keystone Automotive Operations Inc...

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