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Winch Operation

Suggestion

The best way to get acquainted with how your winch operates is to make a few test runs before you 
actually need to use it. Plan your test in advance. Remember you can hear your winch as well as you 
can see it operate. Get to recognize the sound of a light steady pull, a heavy pull, and sounds caused 
by load jerking or shifting. Soon you will gain confi dence in operating your winch and its use will 
become second nature to you.

Operating

1. Ensure the vehicle is secure by applying the parking brake or chocking the wheels.
2. Pull out the rope to the desired length and connect to an anchor point.

The winch clutch allows rapid uncoiling of the rope for hooking onto the load or anchor point.
The shifter tab located on the gear housing of the winch operates the clutch as follows:
a) To disengage the clutch, move the clutch shifter tab into the “OUT or FREE” position. Rope may

now be free spooled off the drum.

b) To engage the clutch, move the clutch shifter tab into the “IN or LOCKED” position. The winch is

now ready for pulling.

3. Recheck all rope rigging before proceeding.
4. Plug in the winch remote control. It is recommended that the winching operation takes place

from the driver’s position to ensure safe operation.

5. To commence winching operation, start vehicle engine, select neutral in transmission, maintain

engine speed at idle.

6. Operate the remote control switch to IN or OUT until the vehicle has been retrieved. Regularly

check the winch to ensure rope is winding onto the drum evenly.

1. Never winch with your vehicle in gear which would damage your vehicle’s transmission.
2. Never wrap the rope around the object and hook onto the rope itself. This can cause damage to

 

the object being pulled, and kink or fray the rope.

3. Keep hands, clothing, hair and jewelry clear of the drum area and rope when winching.
4. Never use the winch if the rope is frayed, kinked or damaged.
5. Never allow anyone to stand near the rope or in line with the rope behind the winch while it is

under power. If the rope should slip or break, it can suddenly whip back towards the winch,
causing a hazard for anyone in the area. Always stand safely to the side while winding.

6. Do not leave the remote control plugged in when not in use.

CHECK THE WINCH CAREFULLY AND THOROUGHLY BEFORE OPERATING!

Содержание W08B

Страница 1: ...1 Recovery Winch Owner s Manual ...

Страница 2: ...r Housing Houses maintenance free 3 stage Planetary Gear System that can be either Engaged or Disengaged by the operator Remote Control Allows the operator to control the winch direction from a safe distance Roller Fairlead High quality Roller Fairlead for guiding the winch rope to and from the drum Hook Forged hook designed to safely handle rated winch load Rope High strength rope designed to pul...

Страница 3: ... stage Planetary Gear System that can be either Engaged or Disengaged by the operator Fairlead High quality Fairlead for guiding the winch rope to and from the drum Hook Forged hook designed to safely handle rated winch load Wired and Wireless Remote Control Allows the operator to control the winch direction from a safe distance Key Winch Components WS10B Rope High strength rope designed to pull r...

Страница 4: ...bly hot to touch stop and let it cool for a few minutes Shut off power to the winch if the motor stalls Don t exceed maximum line pull ratings shown in tables Shock loads must not exceed these ratings 5 Avoid unintentional starting Winch clutch should be disengaged when not in use and fully engaged when in use 6 Check damaged parts Before using you should check your winch carefully Any part that i...

Страница 5: ...to the chassis of the vehicle 8 Ensure rated D or bow shackles are used in conjunction with an approved tree trunk protector to provide a safe anchor point 9 When extending winch rope ensure that at least eight wraps of rope remain on drum at all times Failure to do this could result in the rope parting from the drum under load Serious personal injury or property damage may result 10 All winches a...

Страница 6: ... or cause damaging shock loads 19 Shock loads when winching are dangerous A shock load occurs when an increase force is suddenly applied to the rope A vehicle rolling back on a slack rope may induce a damaging shock load 20 The winches shown in this manual are solely for vehicle and non industrial applications 21 Do not use winch in hoisting applications due to required hoist safety factors and fe...

Страница 7: ...W08B W10B All dimensions are in mm W12B WS10B 4 M10 159 5 254 224 534 5 160 121 114 64 250 ...

Страница 8: ...l A the other to the Negative terminal of the battery 5 Long black cable 1 8m one terminal A connecting to the bottom ternimal A of the motor and the other terminal negative connecting to the negative terminal of battery 6 Long red cable positive connecting to positive terminal of battery Thin black cable A 1 Plug the control cable with the remote hand controller attached into the socket on the co...

Страница 9: ...W12B WS10B Terminal A Black Black Black Black Red Red Terminal A Control Box Negative ve Long Black cable Terminal D short Black cable black jacket Terminal C short Black cable yellow sleeves Terminal A Thin Black cable with Black Sleeves Terminal B short Redcable Red jacket Terminal C Yellow Terminal D black Terminal B red Negative VE Black Cable Terminal A LED Light Battery A23 12V Golden Color ...

Страница 10: ...for pulling 3 Recheck all rope rigging before proceeding 4 Plug in the winch remote control It is recommended that the winching operation takes place from the driver s position to ensure safe operation 5 To commence winching operation start vehicle engine select neutral in transmission maintain engine speed at idle 6 Operate the remote control switch to IN or OUT until the vehicle has been retriev...

Страница 11: ...mpletely dry Motor runs too hot Long period of operation Let winch cool down periodically Motor runs slowly or without normal power Battery runs down Recharge battery by running vehicle Insufficient current or voltage Clean tighten or replace the connector Motor runs but rope drum does not turn Clutch not engaged Turn clutch into IN position if that does not work ask a qualified technician to chec...

Страница 12: ...ller 650 CCA minimum for Winching 25 mm 72 1 8 m 97 lbs 10 x 4 5 WS10B 10 000 Lbs 4532 kgs single line 6 5HP 12 V series wound Wired Wireless Remote Switch with LED 12 3 7m lead 450 A Heavy Duty Solenoid 3 Stage Planetary 218 1 Rotating Ring Gear Automatic out of Drum 2 5 X 8 82 9 5 mm X 94 Grey Synthetic Rope Aluminum Fairlead 650 CCA minimum for Winching 25 mm 72 1 8 m 79 lbs 10 x 4 5 Winch Perf...

Страница 13: ...8000lb and 10000lb Parts List W08B and W10B ...

Страница 14: ...Parts List W12B 12000lb ...

Страница 15: ...Parts List WS10B 10000lb ...

Страница 16: ...h gear 1 11 3rd stage planetary gear 1 12 Spacing bolt 1 1 1 1 1 13 Gearbox housing 14 Clutch knob 15 Clutch knob base 16 Clutch knob washer Hexagon socket head cap screw Locknut M8 Socket cover Socket Control box bracket right Gearbox bracket Nut Lock washer Sliding bearing Seal Control box base Cross recessed countersunk head screw Control box cover Solenoid Cross recessed countersunk head screw...

Страница 17: ...10 000 lbs Rated D Shackles Pair of Orange Gloves 10 X 5 16 17 600 lbs Rated Grade 70 Recovery Choker Chain With Hooks 2 X 30 17 600 lbs Breaking Strength Recovery Strap 16 5 X 10 X 12 5 Orange Denier Gear Bag with Black TrailFX Logo Winch Gloves Extra Large Orange Color Black TrailFX Logo Winch Cover For TrailFX Winches W08B W10B W12B WS10B Orange with TrailFX Logo Winch Mount For Light Duty Winc...

Страница 18: ...Unscrew two Tie bar bolts Separate the gear box from the drum Unscrew 10 gearbox mounting screws using Allen key size 3 Rotate the gearbox housing to the desired position Retighten all the gearbox housing mounting screws Reassemble the gearbox with the drum tie bar 10 position options possible with 36 angle increment Gearbox mounting screws ...

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