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Page vii

Service Parts Manual

3. COLOR CODE FOR BODY COMPONENTS

The last two digits of the part number for the body part will denote the color code, locate the part number for the cowl,

rear body, seat pod, side panel or seat wrap then locate your color in the list below, replace the last ** or XX with the two

digit color code.

CODE #

DESCRIPTION

BLACK

FLAME RED

HOW TO USE THE SERVICE PARTS MANUAL

Содержание TRACKER LX4 Li

Страница 1: ...SERVICE PARTS MANUAL 696883 C Revised 07 19 Issued 04 19...

Страница 2: ......

Страница 3: ...right to incorporate engineering and design changes to products in this manual without obligation to include these changes on units sold previously The information contained in this manual may be rev...

Страница 4: ...ates of America Federal and State emission certification applicable at the time of manufacture BATTERY PROLONGED STORAGE All batteries will self discharge over time The rate of self discharge varies d...

Страница 5: ...SERVICE PARTS MANUAL V ACCELERATOR A 1 BATTERY CHARGER B 1 BODY C 1 BRAKES D 1 ELECTRICAL E 1 ELECTRONIC SPEED CONTROL F 1 FRONT SUSPENSION AND STEERING G 1 MOTOR H 1 REAR AXLE J 1 REAR SUSPENSION K 1...

Страница 6: ...Page iv NOTES Service Parts Manual Service Parts Manual...

Страница 7: ...E MANUAL To use this manual consult the TABLE OF CONTENTS to locate the information or illustration required Introduction of some revisions varies due to supply of components therefore it is possible...

Страница 8: ...er is found The part number is the lowest assembly sold by Service Parts and the asterisk indicates that the part depicted is not available for purchase NOTE Descriptions are indented under the assemb...

Страница 9: ...mber for the body part will denote the color code locate the part number for the cowl rear body seat pod side panel or seat wrap then locate your color in the list below replace the last or XX with th...

Страница 10: ...RATOR 37 Front of Vehicle 32 33 28 22 29 30 22 24 20 15 14 26 25 36 2 3 4 10 11 21 19 18 17 16 4 5 7 8 To harness from direction selector Part of Frame 1 Pedal Box Assembly includes items 2 33 27 Acce...

Страница 11: ...Truss Head Screw SS 8 32 x 3 4 Lg 2 6 7 01050G02 Pan Head Torx Screw 4 20 x 5 8 Lg 2 8 28444G01 Accelerator Rod Cam 1 9 10 00983G01 Self Threading Nut 38 2 11 602484 Plunger 1 12 13 14 17677G1 Spring...

Страница 12: ...the product Indicates a component that is not available as an individual part Indicates consult Customer Service Department for additional information ITEM PART NO 1 2 3 4 5 DESCRIPTION QTY ACCELERAT...

Страница 13: ...Page A 4 696883 Service Parts Manual Notes ACCELERATOR...

Страница 14: ...Page B 1 696883 Service Parts Manual BATTERY CHARGER 1 2...

Страница 15: ...e product Indicates a component that is not available as an individual part Indicates consult Customer Service Department for additional information ITEM PART NO 1 2 3 4 5 DESCRIPTION QTY Page B 2 696...

Страница 16: ...Page B 3 696883 Service Parts Manual Notes BATTERY CHARGER...

Страница 17: ...Page B 4 696883 Service Parts Manual Notes BATTERY CHARGER...

Страница 18: ...Page C 1 696883 Service Parts Manual BODY 5 4 3 2 7 6 1 19 20 12 14 15 21 17 18 13 16 10 11 9 8 Front of Vehicle Front of Vehicle...

Страница 19: ...2 4 75048G04 Spacer 328 x 75 x 1 Lg 2 5 75048G02 Spacer 328 x 75 x 1 31 Lg 2 6 00559G8 Flat Washer Narrow 5 16 4 7 00565G8 Lock Washer 5 16 4 8 70452G01 Access Cover 1 9 14601G11 Rivet Aluminum 3 16 x...

Страница 20: ...Service Parts Manual BODY 7 Instrument Panel Assembly includes items 8 16 8 Instrument Panel Assembly with Ball Deflector includes items 9 13 22 15 12 13 20 21 23 22 10 11 9 14 16 4 3 6 5 4 2 1 23 Fr...

Страница 21: ...3 16 x 1 Lg 6 5 614378 Fender Flare Driver Side 1 6 613274 Fender Flare Passenger Side 1 7 674314 Instrument Panel Assembly Includes Item 8 16 1 8 71917G01 Instrument Panel Assembly with Ball Deflecto...

Страница 22: ...Page C 5 696883 Service Parts Manual BODY 2 25 13 12 21 20 1 25 23 24 Front of Vehicle Front of Vehicle 15 18 17 22 6 7 8 9 5 14...

Страница 23: ...G6 Hex Head Bolt 5 16 18 x 625 Lg Grade 5 2 7 00559G8 Flat Washer 5 16 2 8 11098G6 Lock Nut 5 16 18 2 9 00715G2 Hex Washer Head Bolt 5 16 18 x 8 Lg 2 10 11 12 635054G02 Fender Liner Passenger Side 1 1...

Страница 24: ...Page C 7 696883 Service Parts Manual BODY 1 2 6 7 7 8 10 9 3 Front of Vehicle Rear Bumper Installation 16 14 15 14 17 12 19 Front of Vehicle 4...

Страница 25: ...72G1XX Rear Body With Taillights 1 See HOW TO USE Section for COLOR CODES 2 10570G10 Rivet SS 5 32 x 9 16 Lg 2 3 10570G12 Rivet Aluminum 257 x 556 Lg 2 4 633917 Rivet Plastic 2 5 6 71320G01 Access Pan...

Страница 26: ...Page C 9 696883 Service Parts Manual BODY 2 3 3 6 4 1 5 3 Front of Vehicle Frame...

Страница 27: ...dual part Indicates consult Customer Service Department for additional information ITEM PART NO 1 2 3 4 5 DESCRIPTION QTY Page C 10 696883 Service Parts Manual BODY 1 698122 Weight Mounting Bracket 1...

Страница 28: ...Page C 11 696883 Service Parts Manual Notes BODY...

Страница 29: ...Page C 12 696883 Service Parts Manual Notes BODY...

Страница 30: ...696883 Service Parts Manual Page D 1 BRAKES 28 19 21 3 10 11 12 24 26 18 21 22 23 17 20 25 14 9 13 5 6 7 16 15 27 2 WHITE BLACK 1 Brake Pedal Assembly With Brake Lights includes items 2 28...

Страница 31: ...7 16409G1 Oval Rivet 3 8 x 15 32 Lg 9 8 9 652820 Service Brake Pedal Plate 1 10 70682G01 Pivot Pin 1 11 70681G01 Torsion Spring 408 Dia x 93 Lg 2 12 658825 Push Nut 5 16 2 13 00737G8 Flat Head Phillip...

Страница 32: ...D 3 BRAKES Part of Frame Accelerator Pedal 1 12 21 29 30 13 47 48 2 15 17 17 27 28 18 19 18 19 16 16 20 24 25 26 31 3 4 5 49 11 36 37 40 43 41 42 40 44 46 39 38 45 Compensator Assembly includes items...

Страница 33: ...Hex Washer Head Bolt 1 4 20 x 7 Lg Not Illustrated 1 7 12416G2 Nylon Wedge Lock Clamp Not Illustrated 3 8 9 10 11 01111G01 Retaining Ring SS Dia 8 4 12 10386G3 Clevis Pin 438 x 938 Lg 1 13 10387G3 Cot...

Страница 34: ...levis Pin 438 x 938 Lg 1 33 10387G3 Cotter Pin 094 x 75 Lg 1 34 35 36 654663 Compensator Assembly Includes Items 37 49 1 37 00532G4 Hex Nut 1 4 20 2 38 629486 Spherical Hex Nut 5 16 24 1 39 28082G01 E...

Страница 35: ...Page D 6 Notes BRAKES 696883 Service Parts Manual...

Страница 36: ...S Front of Vehicle 4 26 25 10 18 17 1 2 16 Brake Assembly Driver Side includes items 3 9 Brake Assembly Passenger Side includes items 3 8 10 Brake Drum Assembly includes items 17 18 22 5 21 24 23 3 8...

Страница 37: ...ng 1 4 612412 Brake Shoe Trailing 1 5 612413 Dust Cover 1 6 612415 Brake Spring Top 1 7 612414 Brake Spring Bottom 1 8 612416 Shoe Clamp 2 9 612418 Gear Adjuster Driver Side 1 10 612417 Gear Adjuster...

Страница 38: ...Page D 9 Notes BRAKES 696883 Service Parts Manual...

Страница 39: ...Page D 10 Notes BRAKES 696883 Service Parts Manual...

Страница 40: ...Page E 1 696883 Service Parts Manual ELECTRICAL Note FRAME SHOWN PARTIALLY 1...

Страница 41: ...es a component that is not available as an individual part Indicates consult Customer Service Department for additional information ITEM PART NO 1 2 3 4 5 DESCRIPTION QTY Page E 2 696883 Service Parts...

Страница 42: ...Page E 3 696883 Service Parts Manual ELECTRICAL ADVANCED BATTERY 2 MODULE Front of Vehicle Frame 1 10 15 10 16 14 17 17 15 15 10 11 9 6 8 12 11 11 12 9 2 6 7 11 12 9 4 3 2...

Страница 43: ...665953 Battery Management System 1 2 665954 Cell Module 2 3 663490 Battery Tray 1 4 651809 Bottom Tray 1 5 6 01101G01 Tie Down Bolt 2 7 654002G01 Hold Down Bracket Driver Side 1 8 654002G02 Hold Down...

Страница 44: ...Page E 5 696883 Service Parts Manual ELECTRICAL 6 3 10 7 9 5 1 2 11 4 8 10 Front of Vehicle Battery Pack ADVANCED BATTERY 2 MODULE 13 14...

Страница 45: ...ce Parts Manual ELECTRICAL 1 651878 Top Cover 1 2 654616 Button Head Tapping Screw 10 X 625 Lg 5 3 652090 Harness BMS to Main Harness 1 4 654863 Flanged Hex Head Bolt 1 4 10 x 8 3 4 Lg 2 5 651960 Batt...

Страница 46: ...Manual ELECTRICAL Front of Vehicle To Battery Rear Fender 5 6 8 9 10 7 DC DC Converter Assembly includes items 5 7 4 1 2 Front of Vehicle Seat Wrap 17 13 15 21 12 Control Panel Assembly includes items...

Страница 47: ...5 DC DC Converter 1 6 633303 DC DC Converter Bracket 1 7 632372 Self Tapping Screw 10 32 x 3 4 Lg 4 8 00414G6 Hex Head Bolt 1 4 20 x 3 4 Lg Grade 5 2 9 00559G7 Flat Washer 1 4 2 10 11027G2 Flanged Loc...

Страница 48: ...assenger Side includes item 3 2 8 LED Headlight Assembly Driver Side includes item 3 1 10 Rear Body 24 25 19 26 27 20 Taillight Assembly Front of Vehicle Taillight Assembly Driver Side includes items...

Страница 49: ...ing Nut 5mm x 10mm x 15mm 4 7 71781G02 Vinyl Tape 1 8 619100 Headlight Bulb 1 9 10 677730 Jumper Harness Hi Low Led Headlight 1 11 12 664780 Jumper Harness Turn Signal Lights Not Illustrated 1 13 6966...

Страница 50: ...Page E 11 696883 Service Parts Manual Notes ELECTRICAL...

Страница 51: ...Page E 12 696883 Service Parts Manual Notes ELECTRICAL...

Страница 52: ...Page F 1 696883 Service Parts Manual ELECTRONIC SPEED CONTROL Front of Vehicle Part of Solenoid 3 9 3 4 5 5 10 16 16 17 6 2 7 8 14 14 11 12 15 18 13 8 4 1 Controller Assembly includes items 2 13...

Страница 53: ...0G01 Flat Washer 1 4 2 4 11027G2 Flanged Lock Nut 1 4 20 2 5 00414G5 Hex Head Bolt 1 4 20 x 1 2 Lg Grade 5 2 6 663609G06 Controller Bracket Front 1 7 663609G08 Controller Bracket Rear 1 8 606264 Flang...

Страница 54: ...Page F 3 696883 Service Parts Manual Notes ELECTRONIC SPEED CONTROL...

Страница 55: ...Page F 4 696883 Service Parts Manual Notes ELECTRONIC SPEED CONTROL...

Страница 56: ...Tie Rod Not Shown for Clarity Part of Frame Part of Frame 2 13 14 2 13 20 Spindle and Hub Assembly Passenger Side includes items 3 12 Spindle and Hub Assembly Driver Side includes items 4 12 14 21 25...

Страница 57: ...bly 2 6 74332G01 Wheel Hub 1 7 36038G01 Drive Flange Stud 4 8 12093G1 Castle Nut 1 14 1 9 00798G8 Cotter Pin 5 32 x 1 3 4 Lg 1 10 632925 Flanged Bushing 1 11 632926 Bushing Sleeve 1 12 51141G1 Race Be...

Страница 58: ...al FRONT SUSPENSION AND STEERING Front of Vehicle 19 5 Steering Column Assembly includes items 6 16 19 Tie Rod Assembly includes items 20 24 32 6 9 3 3 3 4 15 14 12 11 10 13 17 8 7 28 27 38 39 40 23 2...

Страница 59: ...Steering Column Bushing 1 9 70580G01 Intermediate Shaft 1 10 01055G01 Hex Head Bolt M8 1 25 x 1 18 Lg Grade 5 1 11 00565G8 Lock Washer 5 16 1 12 70751G01 Retaining Ring Internal 1 13 70888G01 Retainin...

Страница 60: ...hat is not available as an individual part Indicates consult Customer Service Department for additional information ITEM PART NO 1 2 3 4 5 DESCRIPTION QTY FRONT SUSPENSION AND STEERING 32 71147G01 Ste...

Страница 61: ...Page G 6 696883 Service Parts Manual Notes FRONT SUSPENSION AND STEERING...

Страница 62: ...G 7 696883 Service Parts Manual FRONT SUSPENSION AND STEERING Rack and Pinion Unit includes items 2 23 1 Tie Rod End Outer includes items 24 25 23 16 15 14 13 12 5 6 7 8 9 19 2 20 11 4 18 10 21 17 24...

Страница 63: ...2 20 1 5 70750G01 Retaining Ring External 1 6 15112G1 Ball Bearing 1 7 70603G01 Pinion 1 8 70751G01 Retaining Ring Internal 1 9 70638G01 Seal Pinion 1 10 70604G01 Steering Rack 1 11 Set Screw 10 32 x...

Страница 64: ...Page G 9 696883 Service Parts Manual Notes FRONT SUSPENSION AND STEERING...

Страница 65: ...Page G 10 696883 Service Parts Manual Notes FRONT SUSPENSION AND STEERING...

Страница 66: ...Page H 1 696883 Service Parts Manual MOTOR Axle Assembly Front of Vehicle 5 2 4 1 6 8 7...

Страница 67: ...ual part Indicates consult Customer Service Department for additional information ITEM PART NO 1 2 3 4 5 DESCRIPTION QTY Page H 2 696883 Service Parts Manual MOTOR 1 680638 Motor 48V AC 1 2 605714 Fle...

Страница 68: ...Page H 3 696883 Service Parts Manual Notes MOTOR...

Страница 69: ...Page H 4 696883 Service Parts Manual Notes MOTOR...

Страница 70: ...1 696883 Service Parts Manual REAR AXLE 24 12 13 10 23 11 17 21 29 20 31 8 30 22 19 37 18 37 9 33 4 25 9 14 29 32 19 37 18 37 36 35 34 28 35 36 17 Front of Vehicle 1 Rear Axle 16 99 1 includes items...

Страница 71: ...ntial Assembly 1 5 6 7 8 15558G1 Flanged Hex Head Cover Bolt 5 16 18 x 75 Lg 10 9 17473G1 Bearing Assembly 2 10 23519G2 Ball Bearing Single Lip Seal 1 11 23520G1 Ball Bearing 1 12 23530G1 Retainer Rin...

Страница 72: ...roduct Indicates a component that is not available as an individual part Indicates consult Customer Service Department for additional information ITEM PART NO 1 2 3 4 5 DESCRIPTION QTY REAR AXLE 32 62...

Страница 73: ...Page J 4 696883 Service Parts Manual Notes REAR AXLE...

Страница 74: ...696883 Service Parts Manual Page K 1 REAR SUSPENSION 4 3 3 2 2 1 12 13 12 16 12 12 13 17 15 10 9 8 7 11 9 3 2 4 5 2 3 18 19 6 Front of Vehicle 20...

Страница 75: ...sher I D 406 x O D 1 25 4 3 10194G1 Rubber Bushing 4 4 00532G6 Hex Nut 3 8 24 2 5 10044G01 Vinyl Cap 1 6 667990 Leaf Spring 2 7 624030 Flanged Bushing 2 8 652708G03 Lift Bracket 1 9 00560G1 Flat Washe...

Страница 76: ...Page K 3 Notes REAR SUSPENSION 696883 Service Parts Manual...

Страница 77: ...Page K 4 Notes REAR SUSPENSION 696883 Service Parts Manual...

Страница 78: ...1 35 34 33 36 36 37 38 Seat Back Assembly includes items 2 9 1 Seat Back Assembly includes items 5 9 4 Seat Bottom Assembly includes items 17 26 16 Flip Seat Bottom Assembly includes items 31 38 30 Se...

Страница 79: ...9 2 5 71752G01 Cover Plastic 1 6 71754G01 Padding Foam 1 7 645021 Base Assembly 1 8 01107G01 Pan Head Torx Screw 8 x 63 Lg 4 9 71753G02 Vinyl Cover Gray 1 10 01006G01 Hex Washer Head Thread Forming S...

Страница 80: ...available as an individual part Indicates consult Customer Service Department for additional information ITEM PART NO 1 2 3 4 5 DESCRIPTION QTY SEATING 32 632837G04 Seat Bottom Assembly Includes Item...

Страница 81: ...Page L 4 696883 Service Parts Manual Notes SEATING...

Страница 82: ...Manual SEATING 31 1 42 43 2 8 9 10 11 16 41 20 19 19 19 21 19 35 36 36 36 37 35 17 25 26 28 28 28 28 29 29 27 18 32 33 11 12 3 4 3 Rear Flip Seat Handrail Kit includes items 32 37 Flip Seat Bottom As...

Страница 83: ...3 8 16 1 5 6 7 8 634179 Footrest Weldment 1 9 19853G1 Square Tube Cap 1 1 10 00427G6 Hex Head Bolt 3 8 16 x 1 25 Lg Grade 5 1 11 614221 Flat Washer 3 8 2 12 11098G5 Lock Nut 3 8 16 1 13 14 15 16 6341...

Страница 84: ...art Indicates consult Customer Service Department for additional information ITEM PART NO 1 2 3 4 5 DESCRIPTION QTY SEATING 32 634185 Footrest Handle Weldment 1 33 19859G1 Square Tube Cap 3 4 2 34 35...

Страница 85: ...Page L 8 696883 Service Parts Manual Notes SEATING...

Страница 86: ...L C FRONT Outside Tubing On Sun Top Front of Vehicle Front of Vehicle DETAIL B 4 5 27 25 26 28 29 22 17 15 15 Driver Side Shown D B A C DETAIL D REAR Passenger Side Shown Front of Vehicle 2 11 7 6 3 8...

Страница 87: ...river Side 1 5 602741 Rear Strut Passenger Side 1 6 19853G1 End Cap 1 Sq 1 7 24647G1 Spacer 1 4 1 8 00891G5 Lock Nut 3 8 16 2 9 10 00665G6 Hex Head Bolt SS 3 8 16 x 2 Lg 1 11 00665G3 Hex Head Bolt SS...

Страница 88: ...Page N 3 696883 Service Parts Manual Notes WEATHER PROTECTION...

Страница 89: ...Page N 4 696883 Service Parts Manual Notes WEATHER PROTECTION...

Страница 90: ...e N 5 696883 Service Parts Manual WEATHER PROTECTION Strut Rubber Latch Front of Vehicle Windshield Retainer 6 5 3 7 4 Split Windshield Kit Clear includes items 2 8 1 Hardware Kit includes items 3 7 2...

Страница 91: ...Customer Service Department for additional information ITEM PART NO 1 2 3 4 5 DESCRIPTION QTY Page N 6 696883 Service Parts Manual WEATHER PROTECTION 1 71966G05 Split Windshield Kit Clear Includes Ite...

Страница 92: ...Page N 7 696883 Service Parts Manual Notes WEATHER PROTECTION...

Страница 93: ...Page N 8 696883 Service Parts Manual Notes WEATHER PROTECTION...

Страница 94: ...Page N 1 696883 Service Parts Manual WHEELS AND TIRES Wheel and Tire design may vary by Part Number 3 2 1...

Страница 95: ...is not available as an individual part Indicates consult Customer Service Department for additional information ITEM PART NO 1 2 3 4 5 DESCRIPTION QTY Page N 2 696883 Service Parts Manual WHEELS AND...

Страница 96: ...Page N 3 696883 Service Parts Manual Notes WHEELS AND TIRES...

Страница 97: ...Page N 4 696883 Service Parts Manual Notes WHEELS AND TIRES...

Страница 98: ...ldren unattended or allow children to play on the vehicle Never leave key in parked vehicle Never carry more than 2 occupants on each bench seat Never exceed vehicle weight capacity see owner s guide...

Страница 99: ...r Service Department for additional information ITEM PART NO 1 2 3 4 5 DESCRIPTION QTY Page P 2 696883 Service Parts Manual DECALS AND LABELS 1 698039 Cowl Decal 1 2 685698 MADE IN USA Decal 1 3 69528...

Страница 100: ...Page P 3 696883 Service Parts Manual Notes DECALS AND LABELS...

Страница 101: ...Page P 4 696883 Service Parts Manual Notes DECALS AND LABELS...

Страница 102: ...n Road Augusta Georgia USA 30906 3852 Dealer 800 296 4804 Consumer 877 394 6727 Owner s Guides and Repair Manuals are available from the manufacturer Copyrighted Material This manual may not be reprod...

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