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TOYOTA Highlander/HV w/Side Rail  2014 -  

CROSSBAR KIT 

Procedure 

 

Page 2 of 7 pages 

Issue: D  04/06/2015 

Care must be taken when installing this accessory to ensure damage does not occur to the vehicle.  The installation of this 
accessory should follow approved guidelines to ensure a quality installation. 
 
These guidelines can be found in the "Accessory Installation Practices" document. 
 
This document covers such items as:- 

 

Vehicle Protection (use of covers and blankets, cleaning chemicals, etc.). 

 

Safety (eye protection, rechecking torque procedure, etc.). 

 

Vehicle Disassembly/Reassembly (panel removal, part storage, etc.). 

 

Electrical Component Disassembly/Reassembly (battery disconnection, connector removal, etc.). 

 
Please see your Toyota dealer for a copy of this document. 

 

1.

 

Remove the Side Rail Covers (Fig. 1-1). 

(a)

 

Use a plastic trim removal tool to carefully 

remove the 4 trim covers by pressing the tabs 

and prying up (4 places). 

(b)

 

Retain the covers for future use. 

 

 

Fig. 1-1 

Front of

Vehicle

Trim Removal Tool

Содержание PT278-48140

Страница 1: ...tic trim removal tool Installation Tools Notes 13mm Socket Torque Wrench 0 75 lbf in Special Chemicals Notes General Applicability All models 2014 Recommended Sequence of Application Item Accessory 1 2 3 Mandatory Vehicle Service Parts may be required for reassembly Item Quantity Reqd Description 1 2 3 Legend STOP Damage to the vehicle may occur Do not proceed until process has been complied with ...

Страница 2: ...ent covers such items as Vehicle Protection use of covers and blankets cleaning chemicals etc Safety eye protection rechecking torque procedure etc Vehicle Disassembly Reassembly panel removal part storage etc Electrical Component Disassembly Reassembly battery disconnection connector removal etc Please see your Toyota dealer for a copy of this document 1 Remove the Side Rail Covers Fig 1 1 a Use ...

Страница 3: ...ard the front of the vehicle NOTE THE FRONT CROSSBAR HAS A FRONT LABEL NOTE FRONT AND REAR LH AND RH ARE MOLDED INTO THE SUPPORT PAD BOTTOM b MAKE SURE THE RECTANGULAR SPACERS ARE ORIENTED PROPERLY The spacer should sit down into the recess Fig 2 2 and not above it Fig 2 3 Incorrect orientation will create a large space between the crossbar and the vehicle Fig 2 2 Fig 2 1 Front of Vehicle Fig 2 3 ...

Страница 4: ...g 4 1 a Install the tether end of the anti rotation cap into the crossbar support b Install a cap over the crossbar bolt NOTE Verify the proper orientation of the tether into the hole specified in Fig 4 1 NOTE Verify the tether is fully engaged and locked into the support NOTE Verify the caps are fully engaged over the bolt NOTE Verify the caps are centered between the 2 small raised walls on the ...

Страница 5: ...aged and locked into the cover 6 Attach the Tethers to the Crossbars Fig 6 1 a Install the 4 tethers 2 RH 2 LH with covers on to the crossbar supports The tether is flat and must be bent during installation Fig 6 1 NOTE Verify the proper orientation of the keyed raised end of the tether when inserting into the T shape hole in the crossbar support Fig 6 1 NOTE Verify the tether is fully engaged and...

Страница 6: ...supports Press down firmly Fig 7 1 NOTE Make sure the covers are fully engaged at each location marked with a triangle 16 places Fig 7 2 8 Complete the Installation a Place the side rail covers removed in Step 1 b and the crossbar users guide and torque tool in the polybag b Place the polybag with the side rail covers crossbar users guide and torque tool in the glove box Fig 7 1 Front of Vehicle F...

Страница 7: ...users guide and torque tool Crossbar cover engagement Vehicle Function Checks Crossbar support bolt 8 N m 71 in lbf Front crossbar has FRONT label Side rail covers users guide and torque tool inside vehicle glove box Ensure crossbar covers are fully engaged Vehicle Appearance Check After accessory installation perform a visual inspection Ensure no damage including scuffs and scratches was caused d...

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