Toyota PT278-48140 Скачать руководство пользователя страница 1

TOYOTA Highlander/HV w/Side Rail  2014 -  

CROSSBAR KIT 

Preparation 

 

Page 1 of 7 pages 

Issue: D  04/06/2015 

Part Number:  PT278-48140 

Kit Contents 

Item # 

Quantity Reqd.  Description 

Crossbar Assembly Front 

Crossbar Assembly Rear 

RH Crossbar Covers 

LH Crossbar Covers 

5 1 

Hardware 

Bag 

Hardware Bag Contents 

Item # 

Quantity Reqd.  Description 

1 1 

Torque 

Tool 

2 4 

Tethers 

3 4 

Anti-Rotation 

Caps 

4 1 

Users 

Guide 

5  

 

6  

 

7  

 

 

 

 

Additional Items Required For Installation 

Item # 

Quantity Reqd.  Description 

1  

 

2  

 

3  

 

 

 

 

Conflicts 

 

Recommended Tools 

Personal & Vehicle 
Protection 

Notes 

Safety Glasses 

 

Safety Gloves 

 

Vehicle Protection 

Cloth 

Wrist & Belt Buckle 
Protection 

 

Special Tools 

Notes 

Plastic trim removal tool 

 

 

 

Installation Tools 

Notes 

13mm Socket 

 

Torque Wrench 

0-75 lbf-in 

 

 

Special Chemicals 

Notes 

 

 

 

 

General Applicability 

All models 2014- 

 

 

Recommended Sequence of Application 

Item # 

Accessory 

1  
2  
3  
 

 

*Mandatory  

Vehicle Service Parts

 

(may be required for reassembly) 

Item # 

Quantity Reqd.  Description 

1  

 

2  

 

3  

 

 

 

 

Legend 

 
 

STOP:

 Damage to the vehicle may occur.  Do not 

proceed until process has been complied with. 

OPERATOR SAFETY:

 Use caution to avoid risk of 

injury. 

CAUTION:

 A process that must be carefully observed 

in order to reduce the risk of damage to the 
accessory/vehicle and to ensure a quality installation.

TOOLS & EQUIPMENT:

 Used in Figures calls out the 

specific tools and equipment recommended for this 
process. 

REVISION MARK:

 This mark highlights a change in 

installation with respect to previous issue. 
 

SAFETY TORQUE:

 This mark indicates that torque is 

related to safety. 

Содержание PT278-48140

Страница 1: ...tic trim removal tool Installation Tools Notes 13mm Socket Torque Wrench 0 75 lbf in Special Chemicals Notes General Applicability All models 2014 Recommended Sequence of Application Item Accessory 1 2 3 Mandatory Vehicle Service Parts may be required for reassembly Item Quantity Reqd Description 1 2 3 Legend STOP Damage to the vehicle may occur Do not proceed until process has been complied with ...

Страница 2: ...ent covers such items as Vehicle Protection use of covers and blankets cleaning chemicals etc Safety eye protection rechecking torque procedure etc Vehicle Disassembly Reassembly panel removal part storage etc Electrical Component Disassembly Reassembly battery disconnection connector removal etc Please see your Toyota dealer for a copy of this document 1 Remove the Side Rail Covers Fig 1 1 a Use ...

Страница 3: ...ard the front of the vehicle NOTE THE FRONT CROSSBAR HAS A FRONT LABEL NOTE FRONT AND REAR LH AND RH ARE MOLDED INTO THE SUPPORT PAD BOTTOM b MAKE SURE THE RECTANGULAR SPACERS ARE ORIENTED PROPERLY The spacer should sit down into the recess Fig 2 2 and not above it Fig 2 3 Incorrect orientation will create a large space between the crossbar and the vehicle Fig 2 2 Fig 2 1 Front of Vehicle Fig 2 3 ...

Страница 4: ...g 4 1 a Install the tether end of the anti rotation cap into the crossbar support b Install a cap over the crossbar bolt NOTE Verify the proper orientation of the tether into the hole specified in Fig 4 1 NOTE Verify the tether is fully engaged and locked into the support NOTE Verify the caps are fully engaged over the bolt NOTE Verify the caps are centered between the 2 small raised walls on the ...

Страница 5: ...aged and locked into the cover 6 Attach the Tethers to the Crossbars Fig 6 1 a Install the 4 tethers 2 RH 2 LH with covers on to the crossbar supports The tether is flat and must be bent during installation Fig 6 1 NOTE Verify the proper orientation of the keyed raised end of the tether when inserting into the T shape hole in the crossbar support Fig 6 1 NOTE Verify the tether is fully engaged and...

Страница 6: ...supports Press down firmly Fig 7 1 NOTE Make sure the covers are fully engaged at each location marked with a triangle 16 places Fig 7 2 8 Complete the Installation a Place the side rail covers removed in Step 1 b and the crossbar users guide and torque tool in the polybag b Place the polybag with the side rail covers crossbar users guide and torque tool in the glove box Fig 7 1 Front of Vehicle F...

Страница 7: ...users guide and torque tool Crossbar cover engagement Vehicle Function Checks Crossbar support bolt 8 N m 71 in lbf Front crossbar has FRONT label Side rail covers users guide and torque tool inside vehicle glove box Ensure crossbar covers are fully engaged Vehicle Appearance Check After accessory installation perform a visual inspection Ensure no damage including scuffs and scratches was caused d...

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