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Maintenance

TOX_Manual_FinePress_PFHL-PFHW_en

61

10.2

Requirements for maintenance

10.2.1

Set system to maintenance position

Unless specified otherwise, before all maintenance work:

1.

Retract the working piston.

w

Drive is in home position.

2.

Install a restraint device if necessary.

3.

Switch off the system and secure it against being switched back on.

4.

Turn off compressed air unless expressly stated otherwise.

5.

Make sure that unauthorized, accidental or unexpected starting up of
the machine and initiation or dangerous movements due to latent ener-
gies are prevented.

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Содержание FinePress PFHL

Страница 1: ...Original operating instructions TOX FinePress PFHL PFHW TOX PRESSOTECHNIK Riedstrasse 4 D 88250 Weingarten www tox pressotechnik com Edition 09 01 2020 Version 1 GmbH Co KG ...

Страница 2: ...2 TOX_Manual_FinePress_PFHL PFHW_en ...

Страница 3: ... general notes 10 1 6 3 Highlighting of texts and images 10 1 7 Contact and source of supply 11 2 Safety 2 1 Basic safety requirements 13 2 2 Organizational measures 13 2 2 1 Safety requirements for the operating company 13 2 2 2 Selection and qualifications of personnel 14 2 3 Fundamental hazard potential 15 2 3 1 Electrical hazards 15 2 3 2 Thermal hazards 15 2 3 3 Pneumatic hazards 15 2 3 4 Con...

Страница 4: ...force table 23 5 Transport and storage 5 1 Safety during transport 25 5 2 Storage when not in use 26 5 3 Transport by lifting device 27 5 4 Dispatch for repair 28 6 Installation 6 1 Safety during installation 29 6 2 Requirements for installation 31 6 2 1 Set up location 31 6 3 Installing accessories 32 6 3 1 Installing process monitoring option 32 6 3 2 Installing the stroke counter optional 33 6 ...

Страница 5: ...rking stroke 52 8 6 Resetting the stroke counter optional 53 9 Troubleshooting 9 1 Safety during troubleshooting 55 9 2 Detecting faults 56 Maintenance table 10 Maintenance 10 1 Safety during maintenance 59 10 2 Requirements for maintenance 61 10 2 1 Set system to maintenance position 61 10 3 TOX FinePress maintaining 62 10 3 1 TOX FinePress inspecting 62 10 3 2 Inspecting the fastening of the pre...

Страница 6: ..._FinePress_PFHL PFHW_en 12 Disassembly and Disposal 12 1 Safety during disassembly and disposal 67 12 2 Decommissioning 67 12 3 Shutdown 68 12 4 Disassembling 68 12 5 Disposal 69 13 Appendices 13 1 Declaration of conformity 71 Index ...

Страница 7: ...tion of trademarked brands that do not belong to TOX PRESSOTECHNIK are for information only all rights remain the property of the owner of the trademarked brand Operating instructions manuals technical descriptions and software are originally compiled in German 1 2 Exclusion of liability TOX PRESSOTECHNIK has checked the contents of this publication to ensure that it conforms to the technical prop...

Страница 8: ...ents In addition to the available manual further documents can be supplied These documents must also be complied with Other applicable documents can be for example additional operating manuals e g of components or of a whole sys tem Supplier documentation Instructions such as software manual etc Technical data sheet Safety data sheets Data sheets 1 5 Gender note In order to enhance readability ref...

Страница 9: ...are not taken è Measures for remedial action and protection WARNING Identifies a potentially dangerous situation Death or serious injury may occur if appropriate safety measures are not taken è Measures for remedial action and protection CAUTION Identifies a potentially dangerous situation Injury may occur if appropriate safety measures are not taken è Measures for remedial action and protection W...

Страница 10: ... to ensure trouble free operation w Identifies the result of an action u Identifies the result of a complete action è Identifies a single action step or several action steps that are not in an operating sequence The highlighting of operating elements and software objects in texts facili tates distinction and orientation In square brackets identifies operating elements such as buttons levers and va...

Страница 11: ...t and source of supply Only use original spare parts or spare parts approved by TOX PRES SOTECHNIK TOX PRESSOTECHNIK GmbH Co KG Riedstraße 4 D 88250 Weingarten Tel 49 0 751 5007 333 E Mail info tox de com For additional information and forms see www tox pressotechnik com ...

Страница 12: ...Important information 12 TOX_Manual_FinePress_PFHL PFHW_en ...

Страница 13: ...liance with the following safety requirements The operating manual must always be kept available at the operation site of the product Ensure that the information is always complete and in legible form In addition to the operating manual the generally valid legal and other binding rules and regulations must be provided for the following content and all personnel must be trained accordingly Work saf...

Страница 14: ...point persons to work on the plant who have read and under stood the operating manual and in particular the safety instructions before starting work This is particularly important for persons who only work on the plant occasionally e g for maintenance work Only allow persons appointed and authorized for this work access to the plant Only appoint reliable and trained or instructed personnel Only ap...

Страница 15: ...s keep the control box and or terminal box closed Before commencing work on electrical equipment switch off the main switch of the system and secure it against being switched back on in advertently Pay attention to the dissipation of residual energy from the control sys tem of the servomotors Make sure that the components are disconnected from the power sup ply when carrying out the work 2 3 2 The...

Страница 16: ...arts or tools cannot fall down or descend as a result of stored energy Use appropriate fuses 2 3 5 Hydraulic hazards Attention must be paid to hydraulic hazards particularly on the supply lines connection points and vent points The following applies generally Allow work to be carried out on hydraulic equipment by authorized ser vice personnel only Wear individual protective equipment Do not exceed...

Страница 17: ... chemical sub stances Observe the applicable safety regulations on handling chemical sub stances and the information on the manufacturer s safety data sheets of hazardous substances Wear individual protective equipment In the event of eye or skin contact rinse the affected area change con taminated clothing and visit a doctor if necessary Provide appropriate equipment eye wash bottle washbasin nea...

Страница 18: ...us injuries The following safety symbols can be attached on the product Symbol Hazard Notes Warning of suspended load Do not stay in the danger zone of the suspended load Identifies fork lift truck brackets Identifies attachment point Warning of hot surfaces In the area of motors drives and fans Warning of electrical voltage In the area of the entire control box Warning of crushing Risk of crushin...

Страница 19: ...s 3 1 1 Safe and correct operation Intended use includes the following conduct Only operate with the components for which it is specified Follow all instructions in this operating manual Comply with the specified maintenance intervals and perform mainte nance work correctly Operate in compliance with the conditions of the technical data Operation with fully assembled and functional safety devices ...

Страница 20: ...orrect parameterization Execution of activities by persons who are not qualified or authorized to do so The operating company is exclusively responsible for all personal injury and property damage resulting from non intended use Non intended use will not be covered by the warranty or the operating approval 3 1 3 Substances harmful to the wetting properties of lacquers LABS No substances containing...

Страница 21: ...stroke is initiated when the start button is released 5 6 3 4 7 8 2 1 Fig 1 Product overview Designation Function 1 Start button Triggers the power stroke 2 Hand lever Drives the ram onto the workpiece 3 Compressed air supply Supplies the TOX FinePress with compressed air 4 Height adjustment scale Facilitates the adjustment of the open height 5 Fastening holes For screw fitting to the floor 6 Pres...

Страница 22: ...About this product 22 TOX_Manual_FinePress_PFHL PFHW_en ...

Страница 23: ...ssed air quality according to DIN ISO 8573 1 Solids Water dew point Maximum Oil content Class μm Class C Class mg m3 5 40 4 3 3 1 4 3 Compressed air press force table Air pres sure bar PFHx 008 Force F kN PFHx 013 Force F kN PFHx 022 Force F kN PFHx 033 Force F kN PFHx 056 Force F kN 2 2 9 4 4 7 5 11 4 19 0 2 5 3 6 5 4 9 1 14 2 23 5 3 4 4 6 6 11 0 17 1 28 4 3 5 5 2 7 7 13 1 19 9 33 1 4 5 9 8 8 15 ...

Страница 24: ...Technical data 24 TOX_Manual_FinePress_PFHL PFHW_en ...

Страница 25: ...porting and setting down make sure that no parts of the body become jammed è Wear suitable personal protective equipment e g safety boots CAUTION Injury from toppling and falling products è Secure product from toppling falling accidentally moving è Store product horizontally or secure with dowels The transportation may only be carried out by authorized personnel The product may only be transported...

Страница 26: ...oducts è Secure product from toppling falling accidentally moving è Store product horizontally or secure with dowels The following applies Do not store the product outdoors Protect the product against the influence of the weather Avoid temperature fluctuations so as to prevent corrosion from con densation Seal connection openings ...

Страница 27: ...fting device A threaded bore hole is provided for a ring bolt for lifting the TOX Fine Press 2 1 1 Threaded hole 2 Cover 1 Remove the cover from the press frame 2 Remove the crank ring bolt and other loose parts from the TOX Fine Press 3 Screw the ring bolt into the threaded bore ...

Страница 28: ...anying repair form This we supply in the service sector on our website or upon request via e mail Send us the completed form via e mail Then you will receive the shipping documents from us via e mail Send us the product with the shipping documents and a copy of the Accompanying repair form For contact data see Chap 1 7 Contact and source of supply Page 11or www tox pressotechnik com ...

Страница 29: ... equipment performed by an electrician è Disconnect power supply è Wait for residual energy to disspate safely at least 3 minutes WARNING Ejecting parts and compressed air from compressed air conducting lines Serious injuries to eyes and body cavities è Always connect and disconnect lines without pressure è Pay attention to maximum permitted pressures è Wear individual protective equipment WARNING...

Страница 30: ...ly use lifting gear that is appropriate and in perfect technical condi tion as well as load attachment devices with an adequate safe working load è Never stand or work under suspended loads è Make sure that that no person is in the danger area è When transporting and setting down make sure that no parts of the body become jammed è Wear suitable personal protective equipment e g safety boots ...

Страница 31: ...PFHW_en 31 6 2 Requirements for installation 6 2 1 Set up location The set up location Must be free from dust and dirt Must be a closed room Must have a firm level floor The stability must be ensured The product must be screwed to the floor ...

Страница 32: ...ation 32 TOX_Manual_FinePress_PFHL PFHW_en 6 3 Installing accessories 6 3 1 Installing process monitoring option è Please see the separate operating manual for the installation of the process monitoring system ...

Страница 33: ...w plug for counter con nection 3 Counter housing 1 Disconnect the cable set from the counter housing 2 Screw out the screw plug on the counter connection 3 Install the pressure switch in the counter connection 4 Install the counter housing on the press head 5 Connect the cable set with the counter housing and pressure switch ...

Страница 34: ...ixing device 6 Clamp 7 Straight connector 8 Fixing device 1 Screw the fixing device onto the press head 2 Screw the force sensor onto the ram 3 Fasten the cable clamp with the screw 4 Connect the angled plug to the force sensor 5 Screw the clamp in the lowest position onto the fixing device 6 Connect the straight connector to the evaluation unit and insert it into the clamp ...

Страница 35: ...Installation TOX_Manual_FinePress_PFHL PFHW_en 35 F2 F2 F1 F1 è NOTE Observe the maximum thread length The tool must bear against flange 1 or flange 2 ...

Страница 36: ...Installation 36 TOX_Manual_FinePress_PFHL PFHW_en 6 3 4 Installing travel sensor option 3 2 1 4 1 Holding bracket 2 Mounting clip 3 Travel sensor 4 Cover plate ...

Страница 37: ... cover plate 2 For easier access the lever can be folded down 3 Install the holding bracket on the press head 4 Install the travel sensor on the press head 5 Install the travel sensor on the holding fixture 6 Connect the cable to the evaluation unit 7 Install the straight plug in the mounting clip 8 Install the cover plate ...

Страница 38: ... holes 7 Fastening groove T groove 8 Retract pneumatic connection 9 Pneumatic the cylinder op tional 10 Extend pneumatic connection 1 Insert the T groove nuts into the fastening groove of the press frame 2 Pull out the tool plate until the fastening holes are accessible 3 Screw the base plate over the mounting holes using the T groove nuts 4 The insertion width is set via the stop ...

Страница 39: ...FHL PFHW_en 39 6 3 6 Installing the tool holding fixture optional 2 1 1 Ram 2 Tool holding fixture è The tool holding fixture is screwed into the ram For technical data and installation dimensions see data sheet www tox pressotechnik com ...

Страница 40: ...Installation 40 TOX_Manual_FinePress_PFHL PFHW_en 6 3 7 Install the TDC sensor option 4 3 1 2 1 Holding bracket 2 Mounting clip for cable plug 3 TDC sensor 4 Set screw ...

Страница 41: ...sition the TDC sensor with holding angle on the tension rod by shift ing until a signal is appears on the measuring instrument 3 Install the TDC sensor with holding angle on the tension rod 4 Set the distance from the TDC sensor via the set screw The TDC sen sor must bear against the pneumatic cylinder 5 Connect the cable and install the straight plug in the mounting clip ...

Страница 42: ...Installation 42 TOX_Manual_FinePress_PFHL PFHW_en 6 3 8 Install the BDC sensor option 2 3 1 1 Holding bracket 2 Mounting clip 3 BDC sensor ...

Страница 43: ...2 3 BN BK BU 1 2 3 Fig 3 Allocation of the BDC sensor BES R04KC POC15B S49 00 13 1 Install the holding bracket on the press head 2 Install the BDC sensor on the ram 3 Connect the cable to the evaluation unit 4 Install the cable plug in the mounting clip ...

Страница 44: ...Installation 44 TOX_Manual_FinePress_PFHL PFHW_en ...

Страница 45: ...ss_PFHL PFHW_en 45 7 Commissioning 7 1 Safety during the commissioning The system may only be commissioned by trained and authorized service personnel 7 1 1 Safety device All safety equipment must be properly assembled and functional ...

Страница 46: ...Commissioning 46 TOX_Manual_FinePress_PFHL PFHW_en ...

Страница 47: ...rom flying parts Injuries to eyes and body cavities è Wear individual protective equipment CAUTION Dangerous lever movements Contusions and impacts è Always hold the hand lever è Release it only when it is in the top initial position 8 2 Requirements for operation The safety devices of the entire system are properly assembled and functional All piece parts are intact and properly maintained Supply...

Страница 48: ...Operation 48 TOX_Manual_FinePress_PFHL PFHW_en 8 3 Process monitoring See the separate operating manual for the installation of the process moni toring system ...

Страница 49: ...Operation TOX_Manual_FinePress_PFHL PFHW_en 49 8 4 Setting the open height of the press head 4 3 2 1 1 Fastening screws 2 Square 3 Crank 4 Cover ...

Страница 50: ...and injuries è Use only safe tools è When triggering the limit switch the gap between the moving tool parts must not exceed a maximum of 6 mm è If necessary install additional safety devices e g fixed casings NOTE Damage on the press Do not exert force on the ram during the in feed movement NOTE Damage on the tool or the workpiece Calculate the open height be fore starting operation ...

Страница 51: ...screw the screws 3 Place the supplied crank onto the square and adjust the open height by turning it Turning clockwise increases the open height Turning anti clockwise reduces the open height 4 Remove the crank and stow it away 5 Tighten the fastening screws of the clamping plate Observe the tight ening torques see Inspecting the fastening of the press head Page 63 6 NOTE Damage on the tool The to...

Страница 52: ...Fixing screws 2 Adjusting ring 3 Cover plate 1 Dismantle the cover plate 2 Loosen the fixing screws 3 Turn the adjusting ring to adjust the open height Turning anticlockwise increases the open height Turning clockwise reduces the open height 4 Tighten the fixing screws 5 Install the cover plate ...

Страница 53: ...Operation TOX_Manual_FinePress_PFHL PFHW_en 53 8 6 Resetting the stroke counter optional The stroke counter has a reset button è Press the stroke counter button ...

Страница 54: ...Operation 54 TOX_Manual_FinePress_PFHL PFHW_en ...

Страница 55: ..._PFHL PFHW_en 55 9 Troubleshooting 9 1 Safety during troubleshooting Faults may only eliminated by trained and authorized service personnel The following applies Inform operating personnel before starting repair work Appoint a supervisor ...

Страница 56: ... initiate Insufficient air pressure Check the air pressure Pneumatic line on cylinder is de fective Contact authorized service personnel Mechanical defect on pneumatic cylinder Contact authorized service personnel Fault on control system Contact authorized service personnel The nominal force not reached There is a mechanical fault on the guide Contact authorized service personnel The press head is...

Страница 57: ... the area of application the actual values may differ from the guide values The ac tual intervals can be found in the system control Maintenance cycle Additional information Weekly 10 3 1 TOX FinePress inspecting Monthly 10 3 3 Inspecting and cleaning movable parts and guides Half yearly 10 3 2 Inspecting the fastening of the press head ...

Страница 58: ...Maintenance table 58 TOX_Manual_FinePress_PFHL PFHW_en ...

Страница 59: ...sconnect power supply è Wait for residual energy to disspate safely at least 3 minutes WARNING Ejecting parts and compressed air from compressed air conducting lines Serious injuries to eyes and body cavities è Always connect and disconnect lines without pressure è Pay attention to maximum permitted pressures è Wear individual protective equipment WARNING Dangerous machine movements Serious contus...

Страница 60: ... Use cleaning set such as industrial cleaner e g Loctite 7063 or Würth Montagekraftreiniger 0890 107 vacuum cleaner dry cloth and brush è Do not clean with compressed air but with suction è After cleaning protect bare outer surfaces from corrosion Coat sur faces with a cloth slightly moistened with anticorrosive fluid è Keep inside surfaces especially element carrying parts dry and free of grease ...

Страница 61: ...Retract the working piston w Drive is in home position 2 Install a restraint device if necessary 3 Switch off the system and secure it against being switched back on 4 Turn off compressed air unless expressly stated otherwise 5 Make sure that unauthorized accidental or unexpected starting up of the machine and initiation or dangerous movements due to latent ener gies are prevented ...

Страница 62: ...ePress inspecting ü System is in maintenance position See Set system to maintenance position Page 61 1 Check the plant particularly moving parts for obvious defects and dam age 2 Check all parts inside and outside for wear obvious defects and dam age 3 Check the supply connections for tightness ...

Страница 63: ...ng screws ü System is in maintenance position See Set system to maintenance position Page 61 1 Check the tightening torque of the fastening screws 2 NOTE Damage on the tool Check the alignment of the tool Screw size Tightening torque M 12 135 Nm M 16 340 Nm Tab 2 Fastening screws of the press head on the frame ...

Страница 64: ...Only touch bare areas with gloves è Use cleaning set such as industrial cleaner e g Loctite 7063 or Würth Montagekraftreiniger 0890 107 vacuum cleaner dry cloth and brush è Do not clean with compressed air but with suction è After cleaning protect bare outer surfaces from corrosion Coat sur faces with a cloth slightly moistened with anticorrosive fluid è Keep inside surfaces especially element car...

Страница 65: ...Repairs TOX_Manual_FinePress_PFHL PFHW_en 65 11 Repairs 11 1 Safety and repairs The system may only be repaired by trained and authorized service person nel ...

Страница 66: ...Repairs 66 TOX_Manual_FinePress_PFHL PFHW_en ...

Страница 67: ...s Serious injuries to eyes and body cavities è Always connect and disconnect lines without pressure è Pay attention to maximum permitted pressures è Wear individual protective equipment CAUTION Sharp edges caused by material splintering Injuries from worn parts è Wear individual protective equipment è Do not move fingers along the cutting edges è Be particularly careful and attentive 12 2 Decommis...

Страница 68: ...Remove electrical supply line first at the terminal then on the ma chine 6 Remove compressed air supply line 7 Remove network connection 8 Clean the system and protect it against corrosion 9 Protect open cable ends against penetration of dirt 10 Do not remove cable identifications 12 4 Disassembling The system consists of recyclable materials NOTE Environmental damage Improper recycling endangers ...

Страница 69: ...OX_Manual_FinePress_PFHL PFHW_en 69 12 5 Disposal When disposing of packaging consumables and spare parts including the machine and its accessories the relevant national environmental protection regulations must be complied with ...

Страница 70: ...Disassembly and Disposal 70 TOX_Manual_FinePress_PFHL PFHW_en ...

Страница 71: ...Appendices TOX_Manual_FinePress_PFHL PFHW_en 71 13 Appendices 13 1 Declaration of conformity ...

Страница 72: ...Appendices 72 TOX_Manual_FinePress_PFHL PFHW_en ...

Страница 73: ......

Страница 74: ......

Страница 75: ...spatch Repair 28 Disposal 67 69 Safety 67 Document additional 8 Validity 8 Drive Fastening Inspecting 63 E Electromagnetic Hazard 16 Exclusion of liability 7 F Faults Detect 56 Fine adjustment Working stroke 52 FinePress Inspecting 62 Maintaining 62 Force sensor Installing 34 Function description 21 G Gender note 8 Guidelines 7 Guides Inspecting 64 H Hazard Contusion 16 Electrical 15 electromagnet...

Страница 76: ...al note 7 M Maintenance 59 FinePress 62 Requirement 61 Safety 59 Maintenance position 61 Measures Organizational 13 Misuse 20 Mounting Travel sensor 36 N Noise Hazard 17 Note Gender 8 General 10 Legal 7 Warning signs 9 O Open height of the press head Setting 49 Operation 47 Process monitoring 48 Requirements 47 Safe 19 Safety 47 Organizational measures 13 P Pneumatic connection 23 Press force Tabl...

Страница 77: ...en height of the press head 49 Set up location 31 Shutdown 68 Slide table Installing 38 Source of supply 11 Storage 25 26 Stroke counter Installing 33 Resetting 53 Substances harmful to the wetting properties of lacquers LABS 20 T Target group 8 TDC sensor Install 40 Technical data 23 Texts Highlighting 10 Tool holding fixture Installing 39 Transport 25 Attachment point 27 Safety 25 Travel sensor ...

Страница 78: ...Index 78 TOX_Manual_FinePress_PFHL PFHW_en ...

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