1. TO ATTACH DRAW-BAR TO PUMP UNIT
If you have purchased a pallet truck in a box, some assembly is required. You will need a hammer, pliers
and a spanner. Parts included with the pallet truck are: one axle with hole (105A), two elastic pins (106)
*one is in the axle (105A). These parts are all in a plastic bag in the draw-bar.
NOTE: The number of draw-bars and pumps should be the same.
When attaching the handle:
1.1 Insert the draw-bar onto the pump piston (303). Use a hammer to insert the axle with hole (105A)
into the hydraulic pump. (See fig. 2).
1.2 Move the control handle (117 or 120G) to the DOWN position, then pass the adjusting nut (104),
adjusting bolt (103) and chain (102) through the hole of the axle (105A) with your hand (See fig. 3).
1.3 Press the draw-bar (110, 110B or 111G) down, take away the pin (#2) (See Fig. 1).
1.4 Move the control handle (117 or 120G) to the UP position, then raise the lever plate (319) with the
pin (#2) and insert the adjusting bolt (103) into the front slot of the lever plate (319). Make sure to
keep the adjusting nut (104) on the under-side of the lever plate.
1.5 Use a hammer to tap another elastic pin (106) into the axle with hole (105A).
1.6 The draw-bar is now attached to the pump.
2. TO ADJUST RELEASE DEVICE
On this pallet truck’s draw-bar, you will find the control handle (117 or 120G) which can be regulated in
three positions:
UP -handle down
DRIVE-handle in center position
DOWN -handle up, the lever moves back to the drive position when released.
If they have been changed, you can adjust them by doing the following:
2.1 If the forks elevate while pumping in the DRIVE position, turn the adjusting nut (104) on the
adjusting bolt (103) or screw (318) clockwise until pumping action does not raise the forks and the
DRIVE position functions properly.
2.2 If the forks descend while pumping in the DRIVE position, turn the nut (104) or screw (318)
counter-clockwise until the forks do not lower.
2.3 If the forks do not descend when the control handle (117 or 120G) is in the DOWN position, turn
the nut (104) or screw (318) clockwise until raising the control handle (117 or 120G) lowers the
forks. Then check the DRIVE position according to item 3.1 and 3.2 to be sure the nut (104) and
screw (318) are in the proper position.
2.4 If the forks do not elevate while pumping in the UP position, turn the nut (104) or screw (318)
counter-clockwise until the forks elevate while pumping in the UP position. Then check the DOWN
and DRIVE positions according to item 3.1, 3.2, and 3.3.
3. MAINTENANCE
This pallet truck is largely maintenance-free.
3.1 OIL
Please check the oil level every six months. The oil can be hydraulic oil: ISO VG32, its viscosity
should be 30cSt at 400 C, with a total volume is about 0.4lt.
3.2 TO RELEASE THE AIR
Air may get into the hydraulic oil during transportation or pumps in an incorrect position. It can
cause the forks not to elevate while pumping in the UP position. The air can been released in the
following way: move the control handle (117 or 120G) to the DOWN position, then move the draw-
bar up and down several times.
