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8

3.  Examine the lift point carefully and ensure that it is strong enough to resist the lifting force of the jack 

without damaging the forklift or machinery.

 

•  It is preferred to lift the forklift at a point where a structural member will be cradled in the lift arm 

notch at the end of the lift arm (see Figure 5A).

 

 

•  If no structural component on the forklift is present at the desired lifting point, weld a steel bar 

to the forklift to create a structural member (as in Figure 5A).

 

 

•  If no structural component exists and one cannot be created, flip the serrated lift pad into an 

upward position and choose a lift point at least 3” inward toward the center of the vehicle on a 

flat surface (see Figure 5B).

 

 

•  The serrated lift pad or lift arm notch must be in direct contact with the forklift (see Figure 6A). 

WarnIng! 

Never use any other area on the jack as a contact point 

(see Figure 6B).

 

 

•  The jack’s front footpad and rear wheels must ALWAYS remain in direct contact with the floor 

(see Figure 4). WarnIng! 

Never increase the lifting height of the jack by putting wood, pads, cinder 

blocks, or any other objects above the lift pad or underneath the front footpad and/or wheels (See 

Figure 6A).

 

 

•  WarnIng! 

NEVER lift with the jack positioned under a sloped or rounded surface, such as the 

bottom surface of a forklift’s counterweights (see Figure 7).

 

 

•  WarnIng! 

NEVER push the jack under the load past the “red line” marked on the decal located on 

top of the lift arm.

   • 

WarnIng! 

NEVER lift the forklift by its counterweight.

 

 

•  WarnIng! 

NEVER lift the forklift in a manner that is counter to the manufacturer’s  recommendations. 

Figure 5a

Figure 6a

Figure 7

Figure 5B

Figure 6B

    • The serrated lift pad or lift arm notch must be in direct contact with the forklift .

 

    

WARNING!

 

NEVER use any other area on the jack as a contact point (see Figure 6).

    • The jack’s front footpad and rear wheels must ALWAYS remain in direct contact with the floor (see Figure 4). 
    

WARNING!

 

NEVER increase the lifting height of the jack by putting wood, pads, cinder blocks, or any other objects  

    above the lift pad or underneath the front footpad and/or wheels (See Fig. 7A).

    • 

WARNING! NEVER lift with the jack positioned under a sloped or rounded surface, such as the bottom surface of 

     a forklift’s counterweights (see Figure 7B).

Figure 6

Figure 7A                                               Figure 7B

    • 

WARNING!

 

NEVER push the jack under the load past the “red line” marked on the decal located on top of the lift 

    arm.

    • 

WARNING!

 

NEVER lift the forklift by its counterweight.

    • 

WARNING! NEVER lift the forklift in a manner that is counter to the manufacturer’s recommendations.

6. Raise the Forklift

1. Make sure the forklift is not running before raising the forklift.

2. If lifting the forklift from the front or rear, the wheels remaining on the ground must be chocked.

3. Select a lift point as outlined in Step 4.

4. Make sure appropriate support stands and chocks are available for use in the immediate work area.

5. If the jack pump handle is not in the socket, insert the pump handle and lock it into position with the quick-release 

locking pin provided. Remove the J-clip from the pump plunger shaft (see Figure 2).

6. Carefully begin pumping the jack handle to raise the load. 
 

WARNING!

 

NEVER raise the forklift higher than 1/4 its tread width when using the serrated lift pad (see Figure 8).

Figure 8

8

Tread Width

Height

    • The serrated lift pad or lift arm notch must be in direct contact with the forklift .

 

    

WARNING!

 

NEVER use any other area on the jack as a contact point (see Figure 6).

    • The jack’s front footpad and rear wheels must ALWAYS remain in direct contact with the floor (see Figure 4). 
    

WARNING!

 

NEVER increase the lifting height of the jack by putting wood, pads, cinder blocks, or any other objects  

    above the lift pad or underneath the front footpad and/or wheels (See Fig. 7A).

    • 

WARNING! NEVER lift with the jack positioned under a sloped or rounded surface, such as the bottom surface of 

     a forklift’s counterweights (see Figure 7B).

Figure 6

Figure 7A                                               Figure 7B

    • 

WARNING!

 

NEVER push the jack under the load past the “red line” marked on the decal located on top of the lift 

    arm.

    • 

WARNING!

 

NEVER lift the forklift by its counterweight.

    • 

WARNING! NEVER lift the forklift in a manner that is counter to the manufacturer’s recommendations.

6. Raise the Forklift

1. Make sure the forklift is not running before raising the forklift.

2. If lifting the forklift from the front or rear, the wheels remaining on the ground must be chocked.

3. Select a lift point as outlined in Step 4.

4. Make sure appropriate support stands and chocks are available for use in the immediate work area.

5. If the jack pump handle is not in the socket, insert the pump handle and lock it into position with the quick-release 

locking pin provided. Remove the J-clip from the pump plunger shaft (see Figure 2).

6. Carefully begin pumping the jack handle to raise the load. 
 

WARNING!

 

NEVER raise the forklift higher than 1/4 its tread width when using the serrated lift pad (see Figure 8).

Figure 8

8

Tread Width

Height

    • The serrated lift pad or lift arm notch must be in direct contact with the forklift .

 

    

WARNING!

 

NEVER use any other area on the jack as a contact point (see Figure 6).

    • The jack’s front footpad and rear wheels must ALWAYS remain in direct contact with the floor (see Figure 4). 
    

WARNING!

 

NEVER increase the lifting height of the jack by putting wood, pads, cinder blocks, or any other objects  

    above the lift pad or underneath the front footpad and/or wheels (See Fig. 7A).

    • 

WARNING! NEVER lift with the jack positioned under a sloped or rounded surface, such as the bottom surface of 

     a forklift’s counterweights (see Figure 7B).

Figure 6

Figure 7A                                               Figure 7B

    • 

WARNING!

 

NEVER push the jack under the load past the “red line” marked on the decal located on top of the lift 

    arm.

    • 

WARNING!

 

NEVER lift the forklift by its counterweight.

    • 

WARNING! NEVER lift the forklift in a manner that is counter to the manufacturer’s recommendations.

6. Raise the Forklift

1. Make sure the forklift is not running before raising the forklift.

2. If lifting the forklift from the front or rear, the wheels remaining on the ground must be chocked.

3. Select a lift point as outlined in Step 4.

4. Make sure appropriate support stands and chocks are available for use in the immediate work area.

5. If the jack pump handle is not in the socket, insert the pump handle and lock it into position with the quick-release 

locking pin provided. Remove the J-clip from the pump plunger shaft (see Figure 2).

6. Carefully begin pumping the jack handle to raise the load. 
 

WARNING!

 

NEVER raise the forklift higher than 1/4 its tread width when using the serrated lift pad (see Figure 8).

Figure 8

8

Tread Width

Height

5. Identify a Lift Point, Prepare the Load for Lifting, and Chock Wheels

Before lifting a forklift with the jack, you need to identify a lift point and prepare the load for lifting.
1. Remove any load from the forks of the forklift and lower the forks to the ground.

2. Identify a lift point at the rear or side of the forklift.
   

WARNING!

 

When selecting a lift point, it is very important that you consider the following:

   • Position the jack so that, as the forklift is lifted, the load will be balanced on the forklift tires that remain on the 

     ground.
   • When raising a forklift from one end, always chock the wheels that will remain on the ground.
   • Make sure at least two wheels of the forklift remain in contact with the floor at all times. NEVER raise a 3-wheeled 

     forklift from the 2-wheeled end or from the side. NEVER use the jack to raise all four wheels of the forklift from the 

     floor. NEVER raise the forklift higher than 1/4 its tread width (see Figure 4).

Figure 4

Tread Width

Height

3. Examine the lift point carefully and ensure that it is strong enough to resist the lifting force of the jack without 

damaging the forklift or machinery.

  • If is preferred to lift the forklift at a point where a structural member will be cradled in the lift arm notch at the end 

      of the lift arm (see Figure 5A).

 

• If no structural component on the forklift is present at the desired lifting point, weld a steel bar to the forklift to  

   

  create a structural member (as in Figure 5A).

 

• If no structural component exists and one cannot be created, flip the serrated lift pad into an upward position  

 

  and choose a lift point at least 3” inward toward the center of the vehicle on a flat surface (see Figure 5B).

Figure 5A                     Figure 5B

7

3" 

Min.

5. Identify a Lift Point, Prepare the Load for Lifting, and Chock Wheels

Before lifting a forklift with the jack, you need to identify a lift point and prepare the load for lifting.
1. Remove any load from the forks of the forklift and lower the forks to the ground.

2. Identify a lift point at the rear or side of the forklift.
   

WARNING!

 

When selecting a lift point, it is very important that you consider the following:

   • Position the jack so that, as the forklift is lifted, the load will be balanced on the forklift tires that remain on the 

     ground.
   • When raising a forklift from one end, always chock the wheels that will remain on the ground.
   • Make sure at least two wheels of the forklift remain in contact with the floor at all times. NEVER raise a 3-wheeled 

     forklift from the 2-wheeled end or from the side. NEVER use the jack to raise all four wheels of the forklift from the 

     floor. NEVER raise the forklift higher than 1/4 its tread width (see Figure 4).

Figure 4

Tread Width

Height

3. Examine the lift point carefully and ensure that it is strong enough to resist the lifting force of the jack without 

damaging the forklift or machinery.

  • If is preferred to lift the forklift at a point where a structural member will be cradled in the lift arm notch at the end 

      of the lift arm (see Figure 5A).

 

• If no structural component on the forklift is present at the desired lifting point, weld a steel bar to the forklift to  

   

  create a structural member (as in Figure 5A).

 

• If no structural component exists and one cannot be created, flip the serrated lift pad into an upward position  

 

  and choose a lift point at least 3” inward toward the center of the vehicle on a flat surface (see Figure 5B).

Figure 5A                     Figure 5B

7

3" 

Min.

Содержание SY8000

Страница 1: ...nstructions Forklift Jack Operation Manual Note This manual contains important information about raising forklifts that you may not know Read this manual carefully and retain it for future reference U...

Страница 2: ...ork Area 4 3 Select appropriate support strands and bring them to the immediate work area 6 4 Prepare the surrounding area before using the jack 7 5 Identify a lift point prepare the load for lifting...

Страница 3: ...the forklift from the front or rear the wheels remaining on the ground must be chocked Use this jack only to raise forklifts This jack is not designed to raise loads other than forklifts Using this li...

Страница 4: ...1 4 Starting Pad Height serrated lift pad 2 1 2 Weight 68 lbs Signal Words Signal words call attention to a safety message or messages or a property damage message or messages and designates a degree...

Страница 5: ...ON RELEASE KNOB The release knob has a Hold to RunTM feature that utilizes a heavy duty return spring to automatically close the release valve when the operator lets go of the release knob With this f...

Страница 6: ...wheeled to the work area if possible only lift and carry the jack if it cannot be wheeled safely Wheel the jack only across smooth surfaces If the surface is rough or uneven lift and carry the jack in...

Страница 7: ...r as it will go and place the J clip around the p handle in the up position see gure 2 4 Push down on the pump handle to raise the front foot pad off the oor an wheels Quick Release Locking Pin Pump H...

Страница 8: ...me lift point RNING NEVER use the pump handle to lift the jack The pump handle is not a properly balanced lev t for lifting the jack In addition a pump handle that is not properly pinned into the sock...

Страница 9: ...times NEVER raise a 3 wheeled forklift from the 2 wheeled end or from the side NEVER use the jack to raise all four wheels of the forklift from the floor NEVER raise the forklift higher than 1 4 its...

Страница 10: ...terweights see Figure 7B Figure 6 Figure 7A Figure 7B WARNING NEVER push the jack under the load past the red line marked on the decal located on top of the lift arm WARNING NEVER lift the forklift by...

Страница 11: ...ccording to the forklift manufacturer s recommendations TVH provides support stands for this purpose Also read and follow all instructions and warnings provided with the support stands 2 Lower the for...

Страница 12: ...it is cracked chipped rusted or shows signs of wear The jack should raise and lower smoothly through its full range Inspect the lift arm for damage such as bends and or twists Check the wheels to make...

Страница 13: ...e following lubricants are requried Heavy grade machine oil Tellus T22 hydraulic oil or equivalent 3 Apply several drops of heavy grade machine oil to the pump plunger shaft and test the plunger for p...

Страница 14: ...of this manual Release is open gently turn the release knob in a clockwise direction until resistance is felt See the Release Knob Hold To Run Feature section of this manual Overloaded use larger cap...

Страница 15: ...t and roll pin 1 14 13 15 16 18 17 19 6 7 5 8 9 10 3 20 2 11 4 12 Soft Seal Kit 8 831 01002 Professional Service Equipment 3501 S Leonard Rd P O Box 728 St Joseph Missouri 64502 U S A Toll Free 800 82...

Страница 16: ...D X 065 Thick 9 2 GR1 230 12001 Retaining Ring External 3 4 Diameter 10 2 GR1 831 04005 Actuator Turnnion Fitting 11 2 GR1 202 01403 Capscrew Hex Hd 1 2 20UNF St l Pltd Grade 5 Self Locking 1 1 2 Lg 1...

Страница 17: ...15 Page 3 of 5 32 30 31 29 27 26 25 26 28 27 23 24 22 21 20 15 19 2 1 3 5 4 6 7 13 18 17 16 15 14 4 3 12 11 10 9 8...

Страница 18: ...1 GR1 470 20003 Shaft Grooved Ends 3 8 Dia 35 1 GR2 232 20104 Pump Handle Drilled FLJ Page 4 of 5 DN040405 2005 Gray Automotive Products Co 670 90386 Rev C 35 33 27 34 35 34 33 32 31 30 29 28 27 26 2...

Страница 19: ...rd FLJ 400C Page 5 of 5 DN040405 2005 Gray Automotive Products Co 670 90386 Rev C 7 1 2 4 3 6 5 8 Information Placard Warning FLJ 400B 670 10231 Information Placard Notice 670 10049 Information Placar...

Страница 20: ...TVH Parts Co 16355 S Lone Elm Road Olathe KS 66062 Toll Free 800 255 4109 Fax 913 829 9208...

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