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INSTALLATION 

 

Page 11 

 

 

 

Use two wrenches to 

torque the connection to 

prevent applying excessive 

force to the terminal, which 

can damage the frame. 

 

GROUND CONNECTIONS 

 

The contactor must be grounded in accordance 

with the requirements of the National Electrical 

Code, Article 250 or applicable local standards. 

 

Proper grounding 

connections must be made 

to the contactor before 

incoming power is applied. 

 

It  is  very  important  that  the  contactor  be 

adequately  grounded  to  protect  the  operator 

from injury in the event of short circuits or other 

abnormal  occurrences  and  to  ensure  that  the 

metal  parts  of  the  equipment,  other  than  live 

parts, remain at ground potential. 

 

The ground terminal is located on the left side 

of the contactor as shown in Figure 6.  To make 

the  ground  connection,  first  remove  the 

fastening  M8  hex  head  bolt  and  crimp-on 

terminal (provided with the contactor) and crimp 

the terminal to the end of the ground wire. 

 

 

Figure 6 - Ground Connection Location 

 

 

 

The  ground  wire  should  be  8  AWG  or  larger.  

Then reattach the terminal using the same bolt 

previously  removed  and  torque  to  9-11  ft-lb 

(120-150 kgf-cm). 

 

 

CONTROL CIRCUIT CONNECTIONS 

 

Hazardous Voltage. Turn off 

and lock out all primary and 

control circuit power 

sources prior to performing 

this pre-energization check.  

Applying the specified 

power to the drive unit will 

immediately activate the 

coils and close the 

contactor. 

 

Control  circuit  wiring  is  connected  to  the 

contactor by means of a drive unit (black plastic 

box) located on the right side frame (Figure 7).  

Either  AC  or  DC  supply  voltage  may  be 

connected to the drive unit. 

 

The  standard  operating  voltage  for  the  control 

circuit  is  100-240V  AC/DC.    Figure  8  in  the 

OPERATION  section  of  this  manual  show  the 

internal  connections  of  the  drive  unit,  closing 

coils, and auxiliary switch. 

 

 

Figure 7 - Drive Unit 

 

    WARNING

 

    CAUTION

 

   WARNING

Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.ctiautomation.net - Email: [email protected]

Содержание 1.5kV - 600A HCV-1KAU Vacuum Contactor

Страница 1: ...L INSTALLATION OPERATION MAINTENANCE HCV 1JBU Vacuum Contactor 1 5kV 600A HCV 1KAU Vacuum Contactor 1 5kV 720A Issued 12 05 Manufactured in the USA Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net ...

Страница 2: ...Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net ...

Страница 3: ... Service Department Toshiba International Corporation 13131 West Little York Road Houston Texas 77041 USA or call 713 466 0277 800 231 1412 800 527 1204 Canada Fax 713 466 8773 Please complete the following information for your records and retain with this manual Model ___________________________________ Serial Number _____________________________ Date of Installation _________________________ Ins...

Страница 4: ...Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net ...

Страница 5: ...tructions Severe property damage might also occur Means that you might be injured if you do not follow instructions Equipment damage might also occur NOTE Gives you helpful information Note The contents of this manual will not become apart of or modify the warranty policy The terms of which are set forth at the end of this manual READ SAFETY SIGNS To avoid injury you must read and follow all safet...

Страница 6: ...ned and authorized to perform the service maintenance or repair of this equipment 5 Be trained in the proper care and use of protective equipment such as rubber gloves hard hat safety glasses face shield flash clothing etc in accordance with established practices 6 Be trained in rendering first aid SAFETY CODES Toshiba HCV 1JBU and HCV 1KAU vacuum contactors are designed and built in accordance wi...

Страница 7: ...age Turn off and lock out Primary and Control Circuit Power before servicing Keep all panels and covers securely in place Never Defeat Modify or Bypass any Safety Interlocks Qualified Operators only DANGER Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net ...

Страница 8: ...cuit Connections 11 Drive Unit Location 11 PRE ENERGIZATION CHECK 12 General 12 Electrical Checks 12 OPERATION 13 Moving Contactor from Disconnected to Connected Position 13 Moving Contactor from Connected to Disconnected Position 13 Internal Connection of the Normally Energized Type 14 Configuration of the Drive Unit 14 Standard Operation Circuit of the Normally Energized Type 15 MAINTENANCE 16 M...

Страница 9: ...ce Life 23 Mechanical Service Life 23 Wipe Measurement 23 Service Life of Capacitor 23 Table 4 Recommended Part Replacement Intervals 23 Capacitor Switching Life 23 STORAGE AND DISPOSAL 24 Storage 24 Inspection during Storage 24 Disposal SPECIFICATIONS 25 Table 5 Ratings 25 WARRANTY AND LIMITATION OF LIABILITY 26 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomatio...

Страница 10: ...r their English equivalent This manual is divided into major sections of interest as follows GENERAL DESCRIPTION Provides a description of the equipment information on major components and how they function plus rating information RECEIVING INSPECTION AND HANDLING Describes procedures for receiving unpacking inspecting handling lifting and moving the contactors INSTALLATION Provides information on...

Страница 11: ...surge contact materials which exhibit low current chopping levels reducing switching overvoltage Front view Figure 1 1 Insulation frame 2 Vacuum Interrupter 3 Primary terminal 4 Flexible conductor Side view Figure 2 1 Drive unit 2 Auxiliary switch 3 Shaft Rear view Figure 3 1 Closing coil 2 Opening spring 3 Terminal block Figure 1 Front of Contactor Figure 2 Right Side of Contactor Figure 3 Rear o...

Страница 12: ...ndicates if the contactor is OFF Green or ON Red When the indicator reads OFF the main contacts of the contactor are open When the indication is ON the main contacts are closed See Figure 4 Figure 4 ON OFF Indicator Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net ...

Страница 13: ...led damage 3 Check for the presence of accessories that are shipped with the contactor Contactor wear gauge Figure 5 4 Keep the contactor upright Never lay the contactor on its side or upside down This may cause damage File a claim with the carrier for any damaged or missing items and immediately notify the nearest Toshiba representative Do not install or energize equipment that has been damaged D...

Страница 14: ...esigned to mount to a flat vertical surface If there are any noticeable gaps between the contactor and the mounting surface fill them in using flat washers as spacers Fasten the contactor using four 4 M8 hex head bolts The tightening torque should be 120 150 kgf cm 9 11 ft lb See Table 1 for tightening torque specifications MAIN CIRCUIT CABLE CONNECTIONS Route cables that connect to the contactor ...

Страница 15: ...ontactor and crimp the terminal to the end of the ground wire Figure 6 Ground Connection Location The ground wire should be 8 AWG or larger Then reattach the terminal using the same bolt previously removed and torque to 9 11 ft lb 120 150 kgf cm CONTROL CIRCUIT CONNECTIONS Hazardous Voltage Turn off and lock out all primary and control circuit power sources prior to performing this pre energizatio...

Страница 16: ...s and covers if removed Check for any loose connections and confirm that all wiring is correct per wiring diagrams A supply of spare parts should be established Instruction manuals and diagrams should be collected and filed ELECTRICAL CHECKS Electrical shock hazard Do not touch energized components during a test using auxiliary power An electrical insulation resistance test should be performed to ...

Страница 17: ...ON position 2 Verify that the position indicator reads ON Red MOVING THE CONTACTOR FROM THE ON TO THE OFF POSITION TO MOVE THE CONTACTOR TO THE OFF POSITION 1 Turn OFF circuit control power to move the contactor to the OFF position 2 Verify that the position indicator reads OFF Green Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net ...

Страница 18: ...LEGEND 52 CC Closing Coil T1 T4 Terminal Block A1 A2 Closing Supply AC DC LEGEND 52 CC Closing Coil T1 T2 Terminal Block A1 A2 Closing Supply AC DC 16 15 14 13 12 11 26 25 24 23 22 21 52 CC 52 CC Auxiliary Switch Drive Unit A1 A2 Closing Supply AC DC T4 T3 T2 T1 U V W R S T Vacuum Bottles 1 2 5 6 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net ...

Страница 19: ...t e ON OFF OFF A2 A1 CR 16 15 14 13 12 11 26 25 24 23 22 21 VCTT GL 52 CC 52 CC T2 T1 2E Over l oad ON 1 0 0 1 1 0 V 2 0 0 2 2 0 V A C D C Auxili ary Swi tch Dri ve Uni t CR CR RL LEGEND 52 CC Closing Coil T1 T2 Terminal Block GL Green Light RL Red Light CR Control Relay A1 A2 Closing Supply AC DC Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net ...

Страница 20: ...nated insulators can allow a short circuit or ground fault to occur NOTE Refer to the SAFETY section of this manual for important information MAINTENANCE RECORD Keep a permanent record of all maintenance work At a minimum this record should include information on 1 Items inspected 2 Reports of any testing 3 Equipment condition 4 Corrective actions or adjustments 5 Date of work 6 Comments The degre...

Страница 21: ...ths 3 Periodic Inspection Inspection is performed with the contactor de energized The lubrication of sliding and rotating parts is checked and the mechanism is lubricated if needed Inspection Frequency Once every 1 2 years or every 20 000 operations normal NOTE Refer to Table 2 for the schedule of Periodic Inspections 4 Unscheduled Inspection Inspections are implemented as required Inspection Freq...

Страница 22: ...ion or damage Wipe with clean dry cloth Lubricate if necessary Smooth operation Visual inspection or touch Check lubrication Make sure moving parts operate smoothly Apply a small amount of lubrication Main Circuit Terminals and movable conductors Visual inspection Tighten using screwdriver or wrench Make sure there is no discoloration or loose fasteners Check the cause and repair Tighten connectio...

Страница 23: ...eating and discoloration Replace if damaged Wiring Visual inspection Tighten using a screwdriver Check for discoloration and tightness Repair if disconnected Tighten if loose See Table 1 for tightening torque specifications Insulation Resistance Measure ment Resistance from main circuit to ground Measure insulation resistance between phases between electrodes and between circuits and ground Megger...

Страница 24: ... confirm the correct operation If not normal check and repair If necessary replace faulty parts Table 3 Gap Wipe Standard Values contactor in new condition Parts Gap Wipe Allowable Wear Vacuum Interrupter Normally energized type 0 091 0 098 in 2 3 2 5 mm 0 091 0 102 in 2 3 2 6 mm 0 051 in 1 3 mm a contact 0 157 0 016 in 4 0 4 mm 0 118 0 012 in 3 0 3 mm b contact 0 157 0 016 in 4 0 4 mm 0 118 0 012...

Страница 25: ...al contact spacing is extremely low and well below the maximum permitted by standards As an additional safety measure however it is recommended that all personnel keep at least 1 meter 3 3 ft away from the vacuum circuit breaker while this test is performed Radiation exposure hazard X rays may cause illness or injury Stay at least 1 meter 3 3 ft away from the circuit breaker during the vacuum chec...

Страница 26: ... vacuum level After the test is complete discharge any residual static charge from the primary terminals of the circuit breaker If a vacuum checker or AC hi pot tester is not available a DC hi potential test may be conducted If a DC test is conducted the test voltage must be increased to 14kV DC The test duration for DC tests and the criteria for acceptance remain the same as for AC tests Do not u...

Страница 27: ...ations For the components listed in Table 4 replacement or detailed inspection and cleaning are recommended after the indicated number of operations Figure 13 Wipe Measurement Table 4 Recommended Part Replacement Intervals Part Name Number of Operations for Replacement Vacuum Interrupter 500 000 Auxiliary Switch 200 000 Moveable Core Detailed inspection and cleaning every 500 000 operations Statio...

Страница 28: ...on is necessary if storage is for an extended period The unit should be checked for condensation moisture corrosion and vermin Prior to installation the contactor should be carefully examined for evidence of physical damage corrosion or other deterioration Refer to the PRE ENERGIZATION Section of this manual The MAINTENANCE section of this manual describes various types of inspections recommended ...

Страница 29: ...t kA 4 8 close open 25 times 5 76 close open 25 times Rated Insulation Level kV AC 10 Impulse 45 AC 10 Impulse 30 Rated Short Time Current kA 9 0 1 sec 3 6 30 sec 10 8 1 sec 4 3 30 sec Method of Operation Non latch Mechanical Operation Million 2 5 Electrical Operation Million 0 5 Operational Voltage Standard 100 240V AC DC Auxiliary Switch 3 N O 3 N C Switching Frequency Times h 1200 Phone 800 894...

Страница 30: ...USERS OF THE EQUIPMENT AND PARTS FOR BREACH OF THE FOREGOING WARRANTY THE COMPANY WILL HAVE NO OBLIGATIONS TO DISASSEMBLE ANY EQUIPMENT OR PART WHICH IS DEFECTIVE WITHIN THE TERMS OF THE ABOVE WARRANTY OR TO INSTALL ANY REPAIRED OR REPLACEMENT PART OR EQUIPMENT OR TO PAY ANY COSTS INCURRED IN CONNECTION WITH ANY SUCH DISASSEMBLY OR INSTALLATION THE COMPANY TOSHIBA CORPORATION AND THEIR SUPPLIERS A...

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