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Operator’s Manual

Domestic English (EN)

Form No. 3328–236

Z200

Z Master

with 52

SFS Side Discharge Mower

Model No. 74233—Serial No. 230000001 & Up

Содержание Z200 Z Master 74233

Страница 1: ...Operator s Manual Domestic English EN Form No 3328 236 Z200 Z Master with 52 SFS Side Discharge Mower Model No 74233 Serial No 230000001 Up ...

Страница 2: ...e Pressure 14 Installing the Seat Retaining Rod 14 Installing the Motion Control Levers 15 Activating the Battery 15 Installing the Air Cleaner 16 Checking the Hydraulic Fluid 17 Greasing the Bearings 17 Page Checking the Side Discharge Chute 17 Checking the Level of Mower Deck 17 Checking the Engine Oil Level 17 Operation 18 Think Safety First 18 Controls 18 Operating the Parking Brake 19 Startin...

Страница 3: ...y if you do not follow the recommended precautions This manual uses two other words to highlight information Important calls attention to special mechanical information and Note emphasizes general information worthy of special attention Safety This machine meets or exceeds the B71 4 1999 specifications of the American National Standards Institute in effect at time of production Note The addition o...

Страница 4: ...flector raised removed or altered unless using a grass catcher Do not change the engine governor setting or overspeed the engine Stop on level ground lower implements disengage drives engage parking brake if provided shut off engine before leaving the operator s position for any reason including emptying the catchers or unclogging the chute Stop equipment and inspect blades after striking objects ...

Страница 5: ...engine before removing the grass catcher or unclogging the chute Mow only in daylight or good artificial light Watch for traffic when operating near or crossing roadways Do not touch equipment or attachment parts which may be hot from operation Allow to cool before attempting to maintain adjust or service Before operating a machine with ROPS roll over protection be certain the seat belts are attac...

Страница 6: ... such as near a water heater or furnace Keep nuts and bolts tight especially the blade attachment bolts Keep equipment in good condition Never tamper with safety devices Check safety systems for proper operation before each use Use only genuine replacement parts to ensure that original standards are maintained Check brake operation frequently Adjust and service as required Battery acid is poisonou...

Страница 7: ...7 Slope Chart ...

Страница 8: ...8 ...

Страница 9: ...Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger Replace any decal that is damaged or lost 1 633345 1 633706 1 633462 1 643339 1 523552 1 633766 1 643401 ...

Страница 10: ...33818 43 8480 66 1340 67 5360 93 1122 93 7818 1 Warning readthe Operator s Manual for instructions on torquing the blade bolt nut to 115 149 N m 85 110 ft lb 98 3798 98 4387 1 Warning wear hearing protection ...

Страница 11: ...tart 98 3799 103 0262 103 0368 104 4163 1 Explosion hazard 2 No fire open flames or smoking 3 Caustic liquid chemical burn hazard 4 Wear eye protection 5 Read the Operator s Manual 6 Keep bystanders a safe distance from the battery 104 7759 104 8172 104 8569 ...

Страница 12: ...gases can cause blindness and other injuries 4 No sparks flame or smoking 5 Sulfuric acid can cause blindness or severe burns 6 Flush eyes immediately with water and get medical help fast 7 Maximum fill line 8 Minimum fill line 9 Instructions for activating the battery 103 2433 100 4311 ...

Страница 13: ...sible then refuel such equipment on a truck or trailer from a portable container rather than from a gasoline dispenser nozzle If a gasoline dispenser nozzle must be used keep the nozzle in contact with the rim of the fuel tank or container opening at all times until fueling is complete Gasoline is harmful or fatal if swallowed Long term exposure to vapors can cause serious injury and illness Avoid...

Страница 14: ...ator s Manual Engine Operator s Manual Parts Catalog Registration card 2 1 1 1 1 Read before operating machine Fill out and return to Toro Installing Drive Wheels 1 Uncrate the mower 2 Remove wheel nuts from rear wheel hubs 3 Align holes Mount drive wheels with the valve stem to the outside of the traction unit 4 Secure using wheel nuts provided Torque to 95 ft lb 128 N M Important Make sure that ...

Страница 15: ...mounting plate toward the rear on the outside of the control arm shaft and secure with 4 bolts 3 8 x 1 inch and 4 spring washers 3 8 inch Fig 4 3 Position the levers so the bolts are in the center of the slots on the lever mounting plate and tighten until snug 4 Align the front rear position of the levers with each other in the neutral position Loosen hardware and adjustment by sliding tilting the...

Страница 16: ...y because electrolyte sulfuric acid can cause severe corrosion and damage to the chassis 5 Wait five to ten minutes after filling the battery cells Add electrolyte if necessary until the electrolyte level is up to the upper line Fig 6 on the battery case 6 Reinstall battery filler caps 1 2 3 m 5004 Figure 6 1 Filler caps 2 Upper line 3 Lower line Charging battery produces gasses that can explode a...

Страница 17: ...ing the Hydraulic Fluid on page 35 Greasing the Bearings Important Make sure cutting unit spindles are full of grease before engine is first started Grease with No 2 general purpose lithium base or molybdenum base grease 1 Grease the fittings on the three spindle bearings Grease until it comes out lower seals Fig 8 1 M 5035 Figure 8 1 Spindles Checking the Side Discharge Chute Remove plastic tie h...

Страница 18: ...hine 7 1 2 5 4 10 M 4507 3 6 8 9 Figure 10 1 Ignition switch 2 Motion control lever 3 Parking brake lever 4 Throttle 5 Choke 6 Power take off PTO 7 Height of Cut lever 8 Fuel cap 9 Fuel shut off lever 10 Hour meter Using the Hour Meter The hour meter records the number of hours the engine has operated It operates when the engine is running Use these times for scheduling regular maintenance 1 m 307...

Страница 19: ... 3 Figure 13 1 Parking brake ON 2 Parking brake OFF 3 Brake Stop Starting and Stopping the Engine Starting the Engine 1 Sit on the seat and move the motion controls to neutral locked position 2 Set the parking brake refer to Setting the Parking Brake page 19 3 Move the PTO power take off switch to off Fig 14 4 Move the choke control to the on position before starting a cold engine Note A warm or h...

Страница 20: ...nsporting or storing the machine as fuel leakage may occur Set the parking brake before transporting Make sure to remove the key as the fuel pump may run and cause the battery to lose charge Children or bystanders may be injured if they move or attempt to operate the tractor while it is unattended Always remove the ignition key and set the parking brake when leaving the machine unattended even if ...

Страница 21: ...vers to neutral lock position Now start the engine While the engine is running release the parking brake engage the PTO and rise slightly from the seat the engine should stop 4 Sitting on the seat engage the parking brake move PTO switch to off and move the motion control levers to neutral lock position Now start the engine While the engine is running center either motion control and move forward ...

Страница 22: ...a few minutes Caution Adjusting the Height of Cut The height of cut is adjusted from 1 1 2 to 5 inch 38 to 127 mm in 1 4 inch 6 mm increments by relocating clevis pin in different hole locations 1 Raise the height of cut lever to the transport position also the 5 inch 127 mm cutting height position Fig 20 2 To adjust remove hairpin cotter and clevis pin from height of cut bracket Fig 20 3 Select h...

Страница 23: ...TO and turn the ignition key to off Move levers to neutral locked position and apply parking brake 2 Rotate the by pass valves counterclockwise 1 turn to push This allows hydraulic fluid to by pass the pump enabling the wheels to turn Fig 23 Important Do not rotate by pass valves more than 1 turn This prevents valves from coming out of the body and causing fluid to run out 3 Disengage parking brak...

Страница 24: ... the rear tires is recommended instead of individual ramps for each side of the unit The lower rear section of the tractor frame extends back between the rear wheels and serves as a stop for tipping backward Having a full width ramp provides a surface for the frame members to contact if the unit starts to tip backward If it is not possible to use one full width ramp use enough individual ramps to ...

Страница 25: ...quently If you cannot mow for an extended period first mow at a high cutting height then mow again two days later at a lower height setting Cutting Speed To improve cut quality use a slower ground speed in certain conditions Avoid Cutting Too Low If the cutting width of the mower is wider than the mower you previously used raise the cutting height to ensure that uneven turf is not cut too short Lo...

Страница 26: ...racks Tires check pressure Every 100 Hours Engine Oil change1 Hydraulic lines check Engine Cooling System clean1 Every 200 Hours Oil Filter change 200 hours or every other oil change 1 Hydraulic filter change Spark Plug s check Fuel Filter replace Replace or clean primary air cleaner filter1 Every 500 Hours or at Storage Caster Pivot adjustment Wheel Hub Slotted Nut adjustment Every 600 Hours or a...

Страница 27: ...ing and replacement you may want to keep extra blades on hand Danger A worn or damaged blade can break and a piece of the blade could be thrown into the operator s or bystander s area resulting in serious personal injury or death Inspect the blade periodically for wear or damage Replace a worn or damaged blade Before Inspecting or Servicing the Blades Disengage the blade control PTO and set the pa...

Страница 28: ... can cause serious injury Wear gloves or wrap sharp edges of the blade with a rag Warning 1 Hold the blade end using a rag or thickly padded glove Remove the blade bolt spring disk and blade from the spindle shaft Fig 29 Sharpening the Blades When sharpening blade pieces of blade could be thrown and cause serious injury Wear proper eye protection when sharpening blade Warning 1 Use a file to sharp...

Страница 29: ...he filter is damaged discard it Important Never attempt to clean the safety filter If the safety filter is dirty then the primary filter is damaged and you should replace both filters 4 3 5 1 2 1 m 4815 Figure 30 1 Latches 2 Air cleaner cover 3 Air filter body 4 Primary filter 5 Safety filter Cleaning the Primary Filter Blow compressed air from the inside to the outside of the primary filter Impor...

Страница 30: ...r only enough oil into the filler tube to raise the level to the full mark Important Do not overfill the crankcase with oil because the engine may be damaged Do not run engine with oil below the low mark because the engine may be damaged 1 3 2 m 3219 m 4811 Figure 31 1 Oil dipstick 2 Filler tube 3 Metal end Changing the Oil 1 Start the engine and let it run five minutes This warms the oil so it dr...

Страница 31: ...correct before installing the spark plug Use a spark plug wrench for removing and installing the spark plug s and a gapping tool feeler gauge to check and adjust the air gap Install a new spark plug s if necessary Type Champion RC12YC or equivalent Air Gap 0 030 inch 0 76 mm Removing the Spark Plug s 1 Disengage the power take off PTO and turn the ignition key to off Move levers to neutral locked ...

Страница 32: ...r In certain conditions gasoline is extremely flammable and highly explosive A fire or explosion from gasoline can burn you and others and can damage property Drain gasoline from the fuel tank when the engine is cold Do this outdoors in an open area Wipe up any gasoline that spills Never smoke when draining gasoline and stay away from an open flame or where a spark may ignite the gasoline fumes 1 ...

Страница 33: ...page 35 2 Remove the hex plug Thread a grease zerk into hole 3 Pump grease into zerk until it oozes out around top bearing 4 Remove grease zerk in hole Reinstall hex plug and cap Where to Add Grease Lubricate the grease fittings as shown on the Check Service Reference Aid decal Fig 38 Figure 38 Where to Add Light Oil or Spray Lubrication Lubricate the machine in the following areas with spray type...

Страница 34: ...s onto the engine shroud 1 2 3 m 5766 Figure 41 1 Panel 2 Engine shroud 3 Screws Checking the Tire Pressure Maintain the air pressure in the front and rear tires as specified Uneven tire pressure can cause uneven cut Check the pressure at the valve stem after every 50 operating hours or monthly whichever occurs first Fig 42 Check the tires when they are cold to get the most accurate pressure readi...

Страница 35: ...s shown in figure 44 1 M 4640 2 3 Figure 44 1 Spring Washers 2 Lock nut 3 Dust Cap Servicing the Hydraulic System Checking the Hydraulic Fluid Check the hydraulic fluid level before engine is first started Check the hydraulic fluid level after first 8 operating hours Check the hydraulic fluid level after every 25 operating hours Fluid Type Mobil 1 15W 50 synthetic motor oil or equivalent synthetic...

Страница 36: ...draulic filter After the first 8 operating hours After every 200 operating hours 1 Disengage the power take off PTO and turn the ignition key to off Move levers to neutral locked position and apply parking brake Remove the key Important Do not substitute automotive oil filter or severe hydraulic system damage may result 2 Remove hydro cap and temporarily cover opening with a plastic bag and rubber...

Страница 37: ...urgically removed within a few hours by a doctor familiar with this type of injury Gangrene may result if this is not done Keep body and hands away from pin hole leaks or nozzles that eject high pressure hydraulic fluid Use cardboard or paper to find hydraulic leaks Safely relieve all pressure in the hydraulic system before performing any work on the hydraulic system Make sure all hydraulic fluid ...

Страница 38: ...rting machine Do not use hydraulic jacks Engine must be running so motion control adjustment can be performed Contact with moving parts or hot surfaces may cause personal injury Keep hands feet face clothing and other body parts away from rotating parts muffler and other hot surfaces Warning This adjustment must be made with drive wheels turning 1 Raise the frame and block up the machine so drive ...

Страница 39: ...m wire harness connector and plug connector into seat switch when adjustment is completed Never operate this unit with jumper installed and seat switch bypassed Warning 7 After both pump neutrals are set shut off the machine 8 Remove jumper wire from wire harness connector and plug connector into seat switch 9 Reinstall prop rod and lower the seat into position Adjusting the Tracking The right han...

Страница 40: ...ut until the correct measurement is obtained Tighten the two nuts together and repeat on opposite side of unit 4 Turn nuts clockwise to shorten spring length and turn counter clockwise to lengthen the spring 5 Engage parking brake lever up A Measure the distance between the trunnion roller and the collar on brake rod Measurement should be 3 16 1 4 inch 5 7 mm Fig 53 6 If adjustment is necessary lo...

Страница 41: ...2 3 m 5004 Figure 55 1 Filler caps 2 Upper line 3 Lower line Danger Battery electrolyte contains sulfuric acid which is a deadly poison and causes severe burns Do not drink electrolyte and avoid contact with skin eyes or clothing Wear safety glasses to shield your eyes and robber gloves to protect your hands Fill the battery where clean water is always available for flushing the skin Follow all in...

Страница 42: ...negative black cable Warning 1 Disengage the power take off PTO set the parking brake and turn the ignition key to off Remove the key 2 Tilt seat up 3 First disconnect the negative battery cable and ground wire from the negative battery terminal Fig 56 4 Slide the red terminal boot off the positive red battery terminal Then remove positive red battery cable Fig 56 5 Remove both wing nuts 1 4 inch ...

Страница 43: ... the parking brake remove the key and disconnect the spark plug wire s from the spark plug s 2 Check tire pressure of all four tires If needed adjust to 13 psi 90 kPa 3 Set anti scalp rollers to top holes or remove them completely for this adjustment 4 Raise the deck to the transport position and take all force off of the two large deck lift springs by loosening nut in front of each spring Fig 58 ...

Страница 44: ... 100 hours 1 Check belts for cracks frayed edges burn marks or any other damage Replace damaged belts Replacing the Deck Belt Squealing when the belt is rotating blades slipping when cutting grass frayed belt edges burn marks and cracks are signs of a worn deck belt Replace the deck belt if any of these conditions are evident 1 Stop the engine set the parking brake remove the key and disconnect th...

Страница 45: ...o alignment holes in left support plate Fig 62 Note Check position of center bolt in Low Height of Cut The center bolt must be at or below the top alignment hole Check position of center bolt in a High Height of Cut The center bolt must be at or above the lower adjustment hole Fig 62 1 2 M 4417 Figure 62 1 Center bolt spring loaded idler 2 Alignment hole 7 If adjustment is required loosen the fixe...

Страница 46: ...grass deflector must be able to lower down into position Lift the deflector up to test that it lowers into the full down position 6 1 5 m 5037 4 2 3 7 8 Figure 66 1 Bolt 2 Spacer 3 Locknut 4 Spring 5 Spring installed 6 Grass Deflector 7 L end of spring place behind deck edge before installing bolt 8 J hook end of spring Mercury Tilt Switch The tilt switch on this unit contains mercury a hazardous ...

Страница 47: ...id waste or waters Management and disposal practices must be within relevant federal state or local laws Return the switch to your Toro dealer if it is faulty and is being replaced or if the unit containing the switch is no longer operating and is being scrapped If the switch is damaged or broken open use extreme caution in handling Call your local waste management authority or Toro Customer Servi...

Страница 48: ...E OR BK ORANGE BLACK PK BK PINK BLACK VIO PK WIRE COLOR CODES NEUTRAL SW5 LT BU BRAKE SW3 SHOWN WITH PARK BRAKE DISENGAGED P1 A PK BK DK GN SW6 SEAT SW F1 20A BATTERY GND DK GN W DARK GREEN WHITE DARK GREEN DK GN LT GN DELAY MODULE 100 6186 SHOWN IN OFF POSITION 2 3 5 4 1 SW7 TILT SW SHOWN WITH OPERATOR IN SEAT ST B STARTER LIGHT GREEN BLACK RED SW4 NEUTRAL PTO SW2 REG MAG FUEL OIL AC FUEL SOLINIO...

Страница 49: ...ioner to fuel in the tank Follow mixing instructions from stabilizer manufacture Do not use an alcohol based stabilizer ethanol or methanol Note A fuel stabilizer conditioner is most effective when mixed with fresh gasoline and used at all times B Run engine to distribute conditioned fuel through the fuel system 5 minutes C Stop engine allow to cool and drain the fuel tank refer to Servicing the F...

Страница 50: ... gap is incorrect 5 Install new correctly gapped spark plugs 6 Dirt in fuel filter 6 Replace fuel filter 7 Dirt water or stale fuel is in fuel system 7 Contact Authorized Service Dealer Engine loses power 1 Engine load is excessive 1 Reduce ground speed g 2 Air cleaner is dirty 2 Clean air cleaner element 3 Oil level in crankcase is low 3 Add oil to crankcase 4 Cooling fins and air passages under ...

Страница 51: ...ent 6 Contact Authorized Service Dealer Uneven cutting height 1 Blade s not sharp 1 Sharpen blade s g g 2 Cutting blade s is are bent 2 Install new cutting blade s 3 Mower is not level 3 Level mower from side to side and front to rear 4 Gage wheel not set correctly 5 Underside of mower is dirty 4 Adjust gage wheel height 5 Clean the underside of the mower 6 Tire pressure is incorrect 6 Adjust tire...

Страница 52: ...vered There is no other express warranty except for special emission system coverage on some products This express warranty does not cover the following Cost of regular maintenance service or parts such as filters fuel lubricants tune up parts blade sharpening brake and clutch adjustments Any product or part which has been altered or misused or required replacement or repair due to normal wear acc...

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