Toro UTV500AAC00000 Скачать руководство пользователя

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HDX238A

2. Remove the muffler by pulling it

rearward out of the vehicle.

3. Remove the heat shield.

HDX241A

4. Remove the three cap screws secur-

ing the exhaust pipe/spark arrester
assembly to the muffler.

HDX243A

5. Using a wire brush, clean the carbon

deposits from the screen taking care
not to damage the screen.

HDX242



NOTE: If the screen or gasket is

damaged in any way, it must be
replaced.

6. Install the exhaust pipe/spark arrester

assembly and secure with the three
cap screws. Tighten to 6.8 N-m (60
in.-lb).

7. Install the heat shield and tighten the

fasteners to 8.1 N-m (72 in.-lb).

8. Install the muffler and secure it to the

exhaust pipe with the two springs.

Light Bulb Replacement

The wattage rating of each bulb is shown
in the chart. When replacing a burned out
bulb, always use the same wattage rating.

To replace the headlight bulb, use the fol-
lowing procedure.

1. Remove the wiring harness connector

from the back of the headlight.

2. Grasp the bulb housing, turn it coun-

terclockwise, and remove the hous-
ing. Remove the bulb.

Headlight

12V/27W (4)

Taillight/Brakelight

12V/8W/27W

CAUTION

Use only specified bulbs indicated in
the chart as replacement bulbs.

CAUTION

The bulb portion of the headlight is

fragile. HANDLE WITH CARE. When
replacing the headlight bulb, do not
touch the glass portion of the bulb. If
the glass is touched, it must be
cleaned with a dry cloth before
installing. Skin oil residue on the bulb
will shorten the life of the bulb.

Содержание UTV500AAC00000

Страница 1: ...97 Utility Task Vehicle UTV Register at www Toro com Original instructions EN Operator s Manual Model No UTV500AAC00000 Serial No 4UF15MPV3FT307514 and Up Model No UTV700AAC00000 Serial No 4UF15MPV2FT...

Страница 2: ...Recreation Off Highway Vehicles ROV operators and passen gers from Recreational Off Highway Vehicle Association ROHVA The Toro Company recommends that you complete this course before you first use yo...

Страница 3: ...pany reserves the right to make product changes and improvements which may affect illustrations or explanations without notice You have chosen a quality Toro product designed and manufactured to give...

Страница 4: ...Maintenance Schedule 37 Liquid Cooling System 38 Shock Absorbers 38 General Lubrication 39 Hydraulic Brake 41 Protective Rubber Boots 42 Battery 43 Spark Plug 45 Air Inlet Pre Filter 45 Air Filter 46...

Страница 5: ...side of a hill drive slowly and stop or turn downhill if you feel the vehicle may tip over Always use proper procedures if you stall or roll backward when climbing a hill To avoid stalling maintain a...

Страница 6: ...y not be able to avoid colliding with other vehicles Never operate this vehicle without an approved motorcycle helmet eye protection boots gloves long pants and a long sleeved shirt or jacket Never co...

Страница 7: ...on which if not avoided could result in death or serious injury 5 Warning and Instructional Labels Pour commander des Etiquettes de Mise en Garde gratuites voyez votre d tailant de autoris VTT Toro po...

Страница 8: ...WARNING Indicates a hazardous situation which if not avoided could result in death or serious injury 6 Warning and Instructional Labels HDX189A...

Страница 9: ...Start Switch 12 Shift Lever 13 DC Power Outlets 14 Accelerator Pedal 15 Cargo Box Latch Handle 16 Taillight Brakelight 17 Operator s Manual Location 18 Headlight Switch 19 Driver Seat Belt 20 Passeng...

Страница 10: ...or judgment needed to operate this vehicle safely and may be involved in a serious accident HOW TO AVOID THE HAZARD Only people 16 years of age or older with a valid driver s license should operate t...

Страница 11: ...es Boots Long sleeved shirt or jacket Long pants WARNING POTENTIAL HAZARD Operating this vehicle after or while consuming alcohol or drugs WHAT CAN HAPPEN Could seriously affect your judgment Could ca...

Страница 12: ...he passenger compartment during operation WHAT CAN HAPPEN Serious injury or death Body parts could strike objects outside of vehicle or be crushed in the event of a rollover or accident HOW TO AVOID T...

Страница 13: ...s and schedules described in this Operator s Manual WARNING POTENTIAL HAZARD Failure to use extra care when operating this vehicle on unfamiliar terrain WHAT CAN HAPPEN You can come upon hidden rocks...

Страница 14: ...ep hills WHAT CAN HAPPEN This vehicle can overturn more easily on steep hills than on level surfaces or small hills HOW TO AVOID THE HAZARD Never operate the vehicle on hills too steep for the vehicle...

Страница 15: ...le a sharp drop or another vehicle or person could be on the other side of the hill WARNING POTENTIAL HAZARD Crossing hills or turning on hills WHAT CAN HAPPEN Could cause loss of control or cause the...

Страница 16: ...procedures as described in this Operator s Manual WARNING POTENTIAL HAZARD Skidding or sliding WHAT CAN HAPPEN You could lose control of the vehicle You could also regain traction unexpectedly which...

Страница 17: ...ng loss of traction and loss of control which could lead to an accident HOW TO AVOID THE HAZARD Never operate this vehicle in fast flowing water or in water deeper than the floorboard Remember that we...

Страница 18: ...d maneuverability caused by the locked differential could result in loss of control and an accident HOW TO AVOID THE HAZARD Never exceed 10 MPH 16 KPH with the differential lock engaged Always disen g...

Страница 19: ...0 in Suspension Travel Front Rear 25 4 cm 10 in Tire Size Front 26 x 9R 14 Tire Size Rear 26 x 11R 14 Tire Inflation Pressure 110 kPa 16 psi 500 138 kPa 20 psi 700 MISCELLANY Dry Weight Approx 592 kg...

Страница 20: ...s free secure Shocks not leaking mountings secure Shock spring pre load equal on left and right Components free of all debris Lights Switches Check headlight HI LO beam light switch to OFF Check taill...

Страница 21: ...the letter H is dis played on the liquid crystal display LCD TC038 2 To select low range from high range move the shift lever upward one posi tion until the letter L is displayed on the LCD TC039 NOT...

Страница 22: ...e to stop smoothly Sometimes quick stops are inevitable so always be prepared Whether you re stopping slowly or stop ping quickly do this 1 Release the accelerator then press the foot brake pedal to a...

Страница 23: ...erator then maintain a constant speed 3 If the vehicle stalls on a hill press the foot brake pedal to apply the brake shift into reverse and slowly back down the hill Do not attempt to turn around on...

Страница 24: ...avoid sharp turns and backing down a hill When using reverse follow these guidelines 1 Back up slowly It s hard to see behind you NOTE Avoid sudden braking while backing up 2 If possible it is advisa...

Страница 25: ...s 2 If the tires are frozen to the ground pour warm water around them to melt the ice 3 If the brakes are frozen use a suitable heating device to thaw out the brakes NOTE After the brakes thaw dry the...

Страница 26: ...The key can not be removed in this position NOTE This vehicle has safety interlock switches which prevent the starter motor from activating when the transmission is not in neutral Depress and hold the...

Страница 27: ...increase engine RPM and vehicle speed release the pedal to decrease engine RPM and vehicle speed NOTE This vehicle is equipped with an RPM limiter that retards ignition timing when maximum RPM is app...

Страница 28: ...ured when the vehicle is moving To secure the restraint connect the restraint buckle to the foot restraint latch bracket To release the restraint press the release button in the center of the buckle H...

Страница 29: ...HDX115A 5 Remove the stake pocket retaining bolts jam nuts and forward tie bolt clip nuts and secure in a safe place with the machine screws and bush ings from the tailgate HDX116A To convert flat be...

Страница 30: ...5 ft lb making sure the cargo box side panels are resting firmly on the cargo bed then tighten the jam nuts to 20 N m 15 ft lb Lower the cargo box HDX112A HDX113A HDX122 6 Secure the tailgate stop cab...

Страница 31: ...Handles TC008A 1 To raise the cargo box lift the latch handle upward then raise the cargo box HDX094 2 To lower the cargo box use the box handle to push down firmly on the front of the box The box wil...

Страница 32: ...tal time the ROV has run and cannot be reset to zero To set the clock use the follow ing procedure A With the ignition switch ON press and release the Mode Button until the Clock Engine Hour Meter is...

Страница 33: ...ump operates when the ignition switch is turned to the ON or START position Gas Hoses Replace the gas hose every two years Dam age from aging may not always be visible Oil Level Stick There is an oil...

Страница 34: ...erted on the hitch by the trailer coupler when the trailer is fully loaded and the coupler is at its normal towing height Refer to the Load Capacity Rat ings chart for tongue weight information Always...

Страница 35: ...n a trailer unless the trailer is designed for such use and has a rigid tow bar Allow more stop ping distance than when not towing a trailer CAUTION If using additional hold down straps in any other a...

Страница 36: ...ubricant NOTE Toro recommends the use of genuine Toro lubricants The recommended front differential rear drive lubricant is SAE approved 80W 90 hypoid This lubricant meets all of the lubrication requi...

Страница 37: ...it is essential to place some stress on the engine compo nents during break in care should be taken not to overload the engine too often Do not pull a trailer during the break in period When the engin...

Страница 38: ...und on the corresponding page indi cated If at any time abnormal noises vibra tions or improper functioning of any component of this vehicle is detected DO NOT OPERATE THE VEHICLE Take the vehicle to...

Страница 39: ...rential rear drive 40 R I 40 Replace every 2 years or 3200 km 2000 miles V Belt 47 I I Spark arrester muffler 48 C Tires air pressure 47 17 I Inspect every time before operating Brake components 41 I...

Страница 40: ...pe in the radiator neck After operating the vehicle for the initial 5 10 minutes stop the engine allow the engine to cool down and check the coolant level Add coolant as necessary Shock Absorbers Each...

Страница 41: ...equire lubrication however it is advisable to lubricate the ends of the cables periodically with a good cable lubricant Cargo Box Latches Periodically apply a light coat of grease to the latches and p...

Страница 42: ...n to 22 N m 16 ft lb Pour the recommended oil in the fill hole 700 or oil level stick opening 500 Install the oil fill cap 700 or the oil level stick 500 8 Start the engine while the vehicle is outsid...

Страница 43: ...ystem must be bled NOTE Take the vehicle to an autho rizedToro ROV dealer for this service Brake Hoses Carefully inspect the hydraulic brake hoses for cracks or other damage If found take the vehicle...

Страница 44: ...ping the steering knuckle and turning it from side to side and up and down 5 If boot damage is present or ball joint free play seems excessive contact an authorized Toro ROV dealer for service Tie Rod...

Страница 45: ...maxi mum service life The following proce dure is recommended for cleaning and maintaining a sealed battery Always read and follow instructions provided with battery chargers and battery products NOT...

Страница 46: ...s may indicate a frozen or shorted battery 3 Inspect the vehicle to be used for jump starting to determine if voltage and ground polarity are compatible The vehicle must have a 12 volt DC negative gro...

Страница 47: ...ations chart for the correct spark plug A light brown insulator indicates that the plug is correct A white or dark insulator indi cates that the engine may need to be ser viced Consult an authorized T...

Страница 48: ...ter more frequently Use the fol lowing procedure to remove the filter and inspect and or clean it NOTE To access the air filter raise the cargo box 1 Remove dirt and debris from around the filter hous...

Страница 49: ...olt from the cover and allow the water to drain out TC025A 3 Move the shift lever to the neutral position then start the engine 4 Increase and decrease engine RPM several times to blow out any water t...

Страница 50: ...mission in park engage 4WD differential lock 2 Loosen the lug nuts on the wheel to be removed 3 Elevate the vehicle 4 Remove the lug nuts 5 Remove the wheel 6 Install the wheel then using a criss cros...

Страница 51: ...he exhaust pipe with the two springs Light Bulb Replacement The wattage rating of each bulb is shown in the chart When replacing a burned out bulb always use the same wattage rating To replace the hea...

Страница 52: ...647 NOTE There should be an aver age operating load on the vehicle when adjusting the headlight aim 2 Measure the distance from the floor to the mid point of each headlight 3 Using the measurements o...

Страница 53: ...or frayed or torn edges Check that the belts extend and retract smoothly and fully without binding or catching Check that the latch plate locks securely in place in the buckle and releases when the bu...

Страница 54: ...plungers of the shock absorbers 7 Tighten all nuts bolts cap screws and screws Make sure rivets holding components together are tight Replace all loose rivets Care must be taken that all calibrated n...

Страница 55: ...en install Con nect the battery cables making sure to connect the positive cable first 7 Check the entire brake systems fluid level pads etc all controls head lights taillight brakelight and head ligh...

Страница 56: ...to this warranty include normal wear abuse or corrosion and the following parts and items Tires Drive Driven Clutch Wear Parts Oil Filter Drive Belt Air Filter Torn or Punctured Upholstery Brake Pads...

Страница 57: ...the selling dealer has ceased to do business you have moved or you are in a location away from your selling dealer warranty may be performed by any autho rized Toro ROV dealer The authorized Toro ROV...

Страница 58: ...30 months or 3100 miles whichever comes first COMPONENTS COVERED The emissions warranty covers major emissions control components and emission related components listed as follows Engine Management a...

Страница 59: ...57 Maintenance Record DATE MILEAGE SERVICE PERFORMED NOTES...

Страница 60: ...58 NOTES...

Страница 61: ...this form to Toro Toro will then process the application and issue warranty for the balance of the time remaining of the original warranty Warranty coverage is only available in the country in which t...

Страница 62: ...Fold Back CHANGE OF ADDRESS OWNERSHIP The Toro Company Warranty Dept 8111 Lyndale Ave S Bloomington MN 55420 Place Stamp Here...

Страница 63: ...rranty If a com plete engine must be replaced ask the dealer to notify Toro for correct registration information Record the Model Number Serial Number and ESN in the spaces provided to assist you in o...

Страница 64: ...Form No 3394 897 Rev A 2015Toro Company...

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