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Maintenance

Ensure that the brush is parallel to the roller with
1.5 mm (0.060 inch) clearance to light contact.

Grease the fittings every 50 hours and after every
washing.

When replacing a roller brush, torque the J-bolts
to 2 to 3 N∙m (20 to 25 in-lb).

When replacing the brush-shaft-driven pulley,
torque the nut to 36 to 45 N∙m (27 to 33 ft-lb).

When replacing the brush-drive pulley, apply 242
Loctite (blue) and torque the bolt to 20 to 26 N∙m
(15 to 19 ft-lb).

Note:

The roller brush, the idler bearing, and the belt

are considered consumable items.

Checking the Pulley
Alignment

Important:

Ensure that the belt is properly

tensioned prior to checking the alignment.

1.

Lay a straightedge along the outer face of the
drive pulley (

Figure 21

).

Important:

Only lay the straightedge across

the drive pulley, do not lay it across the drive
and the driven pulley.

2.

Ensure that the outer faces of the drive pulley
and the driven pulley are in line within 0.76 mm
(0.030 inch).

Important:

Do not use the idler pulley to

check the alignment.

3.

If the pulleys are not aligned, refer to

Adjusting

the Pulley Alignment (page 10)

.

Important:

The belt may fail prematurely if

the pulleys are not properly aligned.

g192350

Figure 21

Adjusting the Pulley
Alignment

1.

The driven pulley (at the roller-brush shaft) can
move in or out (

Figure 22

).

Note:

Make note of which way the pulley needs

to move when checking the belt alignment; refer
to

Checking the Pulley Alignment (page 10)

.

g193169

Figure 22

1.

Drive pulley

3.

Driven pulley

2.

Idler pulley

4.

Driven-pulley nut

2.

While rotating the reel, which rotates the drive
pulley, pry the belt off the drive pulley (

Figure 22

Important:

Wear a padded glove or use a

heavy rag to rotate the reel.

3.

Remove the locknut securing the driven pulley
to the brush shaft (

Figure 22

or

Figure 23

).

Note:

Use a 1/2-inch wrench on the roller-brush

shaft flats to keep it from rotating.

4.

Remove the driven pulley from the shaft (

Figure

23

).

5.

If the pulley needs to move out, add a 0.8 mm
(0.032 inch) thick washer (

Figure 23

).

Note:

If the pulley needs to move in, remove

the existing 0.8 mm (0.032 inch) thick washer.

6.

Install the pulley as shown in

Figure 23

.

10

 

Содержание Reelmaster 5010- H

Страница 1: ...133 0153 only only for 5 inch cutting units driven by hydraulic reel motors 2 Install the weight Model 133 0153 only Weight Part No 132 0735 03 sold separately 1 Carriage bolt 5 16 x 2 inch Part No 3...

Страница 2: ...2 Cutting unit 2 6 Reel motor 3 Cutting unit 3 7 Right roller brush drive assembly 4 Cutting unit 4 8 Left roller brush drive assembly Note These instructions and illustrations show the installation o...

Страница 3: ...roller brush mounting brackets and the side plate mounting flanges Save the additional 6 mm 1 4 inch spacers for potential later use 6 Secure the brush assembly mounting brackets to the cutting unit...

Страница 4: ...5 16 x 2 inch Part No 3230 6 5 Flange nuts 5 16 inch Part No 104 8300 3 Bolts 5 16 x 1 2 inch Part No 322 1 6 Weight Part No 132 0735 03 Additional Parts That Need to be Ordered Part Part No Quantity...

Страница 5: ...g035896 Figure 9 1 Roller brush housing 3 Bolts 2 Retaining ring 4 Roller brush pivot plate left drive configuration shown g035897 Figure 10 4 Align the roller brush pivot plate as shown in Figure 9 5...

Страница 6: ...2002 Figure 11 1 Loosen these bolts for positioning the roller brush 2 Loosen these nuts for making the roller brush plate parallel Positioning the Roller Brush 1 Loosen the 2 bolts securing each roll...

Страница 7: ...e 13 Note Torque the bolt to 20 to 26 N m 15 to 19 ft lb Important If you do not properly torque the bolt the bolt will come loose 4 Install the belt onto the pulleys as follows Loop the belt around t...

Страница 8: ...ver with 2 flange nuts Figure 16 Important Do not overtighten the nuts as damage to the cover may occur g193167 Figure 16 1 Setscrew installed 3 Belt cover 2 Setscrew removed 3 Remove the bottom setsc...

Страница 9: ...s and nuts securing the drive bearing housing to the bearing housing mounting bracket Figure 20 6 Slide the high height of cut brush onto the brush shaft Figure 20 7 Clamp the brush onto the shaft wit...

Страница 10: ...not use the idler pulley to check the alignment 3 If the pulleys are not aligned refer to Adjusting the Pulley Alignment page 10 Important The belt may fail prematurely if the pulleys are not properly...

Страница 11: ...p well socket to rotate the brush assembly and guide the belt onto the driven pulley Figure 25 g020390 Figure 25 1 Belt 2 9 16 inch deep well socket Important Ensure that the ribs on the belt are prop...

Страница 12: ...the rear shield and tighten the shield bolt Restraining the Reel for Installing Threaded Inserts 1 Insert a long handled pry bar recommended 3 8 x 12 with screwdriver handle through the front of the c...

Страница 13: ...Notes...

Страница 14: ...Notes...

Страница 15: ...nch Reel and Universal Groomer RM5010 RM3575 7 22 RRB UNIVSL MVP KIT Roller Brush Kit 2006 42 EC Relevant technical documentation has been compiled as required per Part B of Annex VII of 2006 42 EC We...

Страница 16: ......

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