
2
All Rights Reserved
Printed in the USA
2003 by The Toro Company
8111 Lyndale Avenue South
Bloomington, MN 55420-1196
CALIFORNIA
Proposition 65 Warning
The engine exhaust from this product contains
chemicals known to the State of California to
cause cancer, birth defects, or other reproductive
harm.
Warning
Important
This engine is not equipped with a spark
arrester muffler. It is a violation of California Public
Resource Code Section 4442 to use or operate this engine
on any forest–covered, brush–covered or grass–covered
land. Other states or federal areas may have similar laws.
This spark ignition system complies with Canadian
ICES-002.
Ce système d’allumage par étincelle de véhicule est
conforme à la norme NMB-002 du Canada.
The enclosed Engine Owner’s Manual is supplied for
information regarding The U.S. Environmental
Protection Agency (EPA) and the California Emission
Control Regulation of emission systems, maintenance
and warranty.
Keep this engine Owner’s Manual with your unit.
Should this engine Owner’s Manual become damaged
or illegible, replace immediately. Replacements may be
ordered through the engine manufacturer.
Contents
Page
Introduction
3
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Safety
3
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Safe Operating Practices
3
. . . . . . . . . . . . . . . . . . .
Toro Mower Safety
4
. . . . . . . . . . . . . . . . . . . . . . .
Slope Chart
7
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Safety and Instruction Decals
9
. . . . . . . . . . . . . . .
Gasoline and Oil
12
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Recommended Gasoline
12
. . . . . . . . . . . . . . . . . . .
Using Stabilizer/Conditioner
12
. . . . . . . . . . . . . . . .
Filling the Fuel Tank
12
. . . . . . . . . . . . . . . . . . . . . .
Check Engine Oil Level
12
. . . . . . . . . . . . . . . . . . . .
Set Up
13
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Loose Parts
13
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installing the Handle Assembly
14
. . . . . . . . . . . . . .
Installing the Shift Lever Plate and Fuel Tank
14
. .
Adjusting the Shift Lever Plate
15
. . . . . . . . . . . . . .
Installing the Control Rods
16
. . . . . . . . . . . . . . . . .
Installing the Hairpin Cotter Pins and Washers
17
. .
Installing the Rear Weight
17
. . . . . . . . . . . . . . . . . .
Operation
19
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Think Safety First
19
. . . . . . . . . . . . . . . . . . . . . . . .
Controls
19
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Using the Parking Brake
20
. . . . . . . . . . . . . . . . . . .
Starting and Stopping the Engine
20
. . . . . . . . . . . .
Operating the Mower Blade Control (PTO)
20
. . . .
The Safety Interlock System
21
. . . . . . . . . . . . . . . .
Driving Forward or Backward
21
. . . . . . . . . . . . . . .
Using the Lower Control Bar Operation
22
. . . . . . .
Stopping the Machine
22
. . . . . . . . . . . . . . . . . . . . .
Transporting Machines
23
. . . . . . . . . . . . . . . . . . . .
Side Discharge or Mulch Grass
23
. . . . . . . . . . . . . .
Adjusting the Height-of-Cut
23
. . . . . . . . . . . . . . . .
Adjusting the Gage Wheels
23
. . . . . . . . . . . . . . . . .
Adjusting the Handle Height
24
. . . . . . . . . . . . . . . .
Using the Mid–Size Weight
25
. . . . . . . . . . . . . . . . .
Maintenance
26
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Recommended Maintenance Schedule
26
. . . . . . . .
Servicing the Air Cleaner
27
. . . . . . . . . . . . . . . . . .
Servicing the Engine Oil
28
. . . . . . . . . . . . . . . . . . .
Servicing the Spark Plug
29
. . . . . . . . . . . . . . . . . . .
Greasing and Lubrication
30
. . . . . . . . . . . . . . . . . . .
Cleaning the Cooling System
31
. . . . . . . . . . . . . . .
Checking the Tire Pressure
31
. . . . . . . . . . . . . . . . .
Servicing the Fuse
31
. . . . . . . . . . . . . . . . . . . . . . . .
Servicing the Brakes
31
. . . . . . . . . . . . . . . . . . . . . .
Adjusting the Electric Clutch
32
. . . . . . . . . . . . . . .
Servicing the Fuel Tank
33
. . . . . . . . . . . . . . . . . . . .
Servicing the Fuel Filter
33
. . . . . . . . . . . . . . . . . . .
Servicing the Cutting Blades
34
. . . . . . . . . . . . . . . .
Correcting the Mower Quality of Cut
35
. . . . . . . . .
Frame Set Up
36
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Checking the Deck Front-to-Rear Pitch
37
. . . . . . .
Changing the Deck Front-to-Rear Pitch
37
. . . . . . .
Checking the Deck Side-to-Side Leveling
38
. . . . .
Changing the Side-to-Side Leveling
38
. . . . . . . . . .
Matching Height of Cut
38
. . . . . . . . . . . . . . . . . . . .
Replacing the Traction Drive Belt
39
. . . . . . . . . . . .
Replacing the Transmission Belt
39
. . . . . . . . . . . . .
Replacing the Deck Belt
40
. . . . . . . . . . . . . . . . . . .
Replacing the PTO Drive Belt
40
. . . . . . . . . . . . . . .
Replacing the Caster Wheel Fork Bushings
41
. . . .
Caster Wheel and Bearings Service
42
. . . . . . . . . . .
Replacing the Grass Deflector
42
. . . . . . . . . . . . . . .
Wiring Diagram
43
. . . . . . . . . . . . . . . . . . . . . . . . . .
Cleaning and Storage
44
. . . . . . . . . . . . . . . . . . . . . .
Troubleshooting
45
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
The Toro Total Coverage Guarantee
48
. . . . . . . . . . . . .
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