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Maintenance

25

Change Oil Filter

Service Interval/Specification

Replace the oil filter every 200 hours or every other
oil change.

Note:

Change oil filter more frequently when
operating conditions are extremely
dusty or sandy.

1.

Drain the oil from the engine; refer to
Changing/Draining Oil, page 24.

2.

Remove the old filter and wipe the filter adapter
(Fig. 22) gasket surface.

3.

Apply a thin coat of new oil to the rubber gasket
on the replacement filter (Fig. 22).

m–1256

1

2

3

Figure 22

1.

Oil filter

2.

Gasket

3.

Adapter

4.

Install the replacement oil filter to the filter
adapter. Turn the oil filter clockwise until the
rubber gasket contacts the filter adapter, then
tighten the filter an additional 1/2 turn (Fig. 22).

5.

Fill the crankcase with the proper type of new
oil;  refer to Changing/Draining Oil, page 24.

Spark Plug

Service Interval/Specification

Check the spark plug(s) after every 200 operating
hours. Make sure the air gap between the center and
side electrodes is correct before installing the spark
plug. Use a spark plug wrench for removing and
installing the spark plug(s) and a gapping tool/feeler
gauge to check and adjust the air gap. Install a new
spark plug(s) if necessary.

Type: Champion RC12YC  (or equivalent) Air Gap:
0.040 in. (1.02 mm)

Removing the Spark Plug

(s)

1.

Disengage the power take off (PTO), set the
parking brake, and turn the ignition key to
“OFF” to stop the engine. Remove the key.

2.

Pull the wire(s) off the spark plug(s) (Fig. 23).
Now clean around the spark plug(s) to prevent
dirt from falling into the engine and potentially
causing damage.

3.

Remove the spark plug(s) and metal washer.

m–2597

2

1

Figure 23

1.

Spark plug wire

2.

Spark plug

Содержание ProLine 30159

Страница 1: ...arefully It contains information about your safety and the safety of others Also become familiar with the controls and their proper use before you operate the product FORM NO 3322 180 ProLine Mid Size...

Страница 2: ...ou allow to use the product about safe operation The warning system in this manual identifies potential hazards and has special safety messages that help you and others avoid personal injury even deat...

Страница 3: ...nk Safety First 15 Controls 15 Parking Brake 16 Starting and Stopping the Engine 17 Operating Mower Blade Control PTO 18 The Safety Interlock System 18 Driving Forward or Backward 19 Lower Control Bar...

Страница 4: ...when equipped with a grass bag for catching cut grass Any use for purposes other than these could prove dangerous to user or bystanders Note This engine is NOT equipped with a spark arrester muffler U...

Страница 5: ...ficial light 4 Mow across the face of slopes never up and down Use extreme caution when changing direction on slopes Do not mow excessively steep slopes Wear skid resistant shoes on slopes 5 Always we...

Страница 6: ...e maintenance section for correct installation and servicing procedures 5 To reduce fire hazard keep engine free of excessive grease grass leaves and accumulations of dirt 6 Allow engine to cool befor...

Страница 7: ...Safety 5 Slope Chart Read all safety instructions on pages 2 7...

Страница 8: ...6...

Страница 9: ...decal that is damaged or lost ON UPPER CONTROL BAR Part No 82 2290 ON CONTROL PANEL Part No 82 7730 ON CONTROL PANEL Part No 71 1280 ON LOWER CONTROL BAR Part No 82 2280 ON CONTROL PANEL Part No 65 30...

Страница 10: ...away from an open flame or where gasoline fumes may be ignited by a spark Store gasoline in an approved container and keep it out of the reach of children Never buy more than a 30 day supply of gasoli...

Страница 11: ...dditives containing methanol or ethanol Filling the Fuel Tank 1 Shut the engine off 2 Clean around the fuel tank cap and remove the cap Use a funnel and add unleaded regular gasoline to the fuel tank...

Страница 12: ...1 1 1 1 Install shift lever to transmission Rod fitting Clevis pin Washer 1 4 Hairpin cotter 2 2 2 2 Install control rods Fuel tank Control panel Bolt 5 16 1 x 7 8 22 5 mm Lock washer 5 16 Washer 5 16...

Страница 13: ...ount Control Panel and Fuel Tank 1 Slide control panel over shift lever and under bottom of rear frame Fig 2 Align fuel tank to top of rear frame Fig 2 m 1716 1 2 3 Figure 2 1 Rear frame 2 Control pan...

Страница 14: ...hrottle Cable 1 Place throttle control lever in FAST position Fig 5 2 Hook wire Z bend into hole of speed control lever Fig 5 3 Loosen cable clamp screw allowing cable installation but do not tighten...

Страница 15: ...m 2596 Figure 6 1 J clip 2 Clutch wire connector 3 Engine wire connector 4 Ground wire 5 Screw self tapping 6 Star washer Install Control Rods 1 Thread rod fittings equal distance onto each control ro...

Страница 16: ...brake lever 4 Upper control bar 5 Check parking brake adjustment Brake rods should be adjusted so parking brake lever is snug when swung into position against the fixed bar while pulling back on upper...

Страница 17: ...e and has an in line shift pattern Do not shift while unit is moving as transmission damage may occur Upper Control Bar Shift to desired gear and push forward on control bar to engage forward traction...

Страница 18: ...in this position 2 Lift the parking brake lock Fig 11 up and gradually release the upper control bar The brake lock should stay in the set locked position Releasing the Parking Brake 1 Pull rearward o...

Страница 19: ...recoil rope to its limit or let go of the starter handle when rope is pulled out because rope may break or recoil assembly may be damaged Stopping 1 Move the throttle lever to SLOW Fig 12 Note If the...

Страница 20: ...terlock System The safety interlock system is designed to prevent the mower blades from rotating unless The control bail is depressed The blade control switch PTO is pressed ON The safety interlock sy...

Страница 21: ...e 16 3 Slowly press on the upper control bar to move forward Fig 14 To go straight apply equal pressure to both ends of the upper control bar Fig 14 To turn release pressure on the upper control bar s...

Страница 22: ...l bar and lift up on handle Fig 15 and 16 Note Lifting up on handle will assist driving the machine up a curb and not spin the drive wheels 1 m 4186 2 Figure 15 1 Lower Control Bar Engaged 1 Handle 1...

Страница 23: ...heck for wear cracks X X Electric Clutch adjust X X Gasoline drain X Engine clean cooling system X X X Fuel Filter replace X X Tires check pressure X X Chipped Surfaces paint X More often in dusty dir...

Страница 24: ...engine and causing damage Unscrew the cover nut and remove the air cleaner cover Fig 17 3 Remove the air cleaner assembly Fig 17 4 Carefully slide the foam element off the paper element Fig 17 1 2 m 2...

Страница 25: ...damage always operate the engine with the complete foam and paper air cleaner assembly installed 1 Carefully slide the foam element onto the paper air cleaner element Fig 17 2 Place the air cleaner as...

Страница 26: ...damaged 1 2 3 Figure 20 1 Oil dipstick 2 Metal end 3 Filler tube Changing Draining Oil 1 Start the engine and let it run five minutes This warms the oil so it drains better 2 Park the machine so that...

Страница 27: ...rankcase with the proper type of new oil refer to Changing Draining Oil page 24 Spark Plug Service Interval Specification Check the spark plug s after every 200 operating hours Make sure the air gap b...

Страница 28: ...correctly 2 Tighten the spark plug s to 20 ft lb 27 N m 3 Push the wire s onto the spark plug s Fig 23 Greasing and Lubrication Service Interval Specification Grease the wheel bearings every 8 operati...

Страница 29: ...ernor levers and linkage This will help insure adequate cooling and correct engine speed and will reduce the possibility of overheating and mechanical damage to the engine Tire Pressure Service Interv...

Страница 30: ...nt is required Adjusting the Brake The brake lever is on the upper control bar Fig 10 If the parking brake does not hold securely or the control bar is not parallel with the fixed bar an adjustment is...

Страница 31: ...a level surface to assure fuel tank drains completely Then disengage the power take off PTO set the parking brake and turn the ignition key to OFF to stop the engine Remove the key 2 Close fuel shut o...

Страница 32: ...from the fuel lines 5 Install a new filter and move the hose clamps close to the filter 6 Open fuel shut off valve at fuel tank Fig 29 1 2 3 m 2596 Figure 30 1 Hose clamp 2 Fuel line 3 Filter Replaci...

Страница 33: ...gine mounting bolt Torque engine mounting bolt to 170 220 in lb 19 24 N m 8 Connect clutch in line wire connector to wire harness m 2598 1 2 3 4 Figure 32 1 Traction belt 2 Idler pulley 3 Clutch retai...

Страница 34: ...Maintenance 32 Wiring Diagram...

Страница 35: ...ark plug hole Now use the starter to crank the engine and distribute the oil inside the cylinder Install the spark plug s Do not install the wire on the spark plug s 8 Check the tire pressure refer to...

Страница 36: ...is low 3 Add oil to crankcase 4 Cooling fins and air passages under engine blower housing are plugged 4 Remove obstruction from cooling fins and air passages 5 Spark plug is pitted fouled or gap is i...

Страница 37: ...CORRECTIVE ACTION POSSIBLE CAUSES Machine does not drive 1 Shift lever is in NEUTRAL 1 Move shift lever to a drive gear position 2 Traction belt is worn loose or broken 2 Change Belt 3 Traction belt i...

Страница 38: ......

Страница 39: ......

Страница 40: ...ials or workmanship or if you need a referral to a TORO ProLine Service Dealer please feel free to contact us at the following address Toro Customer Service Department 8111 Lyndale Avenue South Bloomi...

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