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Toro Groundsmaster 3505-D, Руководство оператора

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2

All Rights Reserved

Printed in the USA

W

 2005 by The Toro Company

8111 Lyndale Avenue South
Bloomington, MN  55420-1196

CALIFORNIA

Proposition 65 Warning

Diesel engine exhaust and some of its constituents
are known to the State of California to cause
cancer, birth defects, and other reproductive harm.

Warning

Contents

Page

Introduction

3

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Safety

3

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Safe Operating Practices

3

. . . . . . . . . . . . . . . . . . . . 

Toro Mower Safety

5

. . . . . . . . . . . . . . . . . . . . . . . . 

Sound Power Level

6

. . . . . . . . . . . . . . . . . . . . . . . 

Sound Pressure Level

6

. . . . . . . . . . . . . . . . . . . . . . 

Vibration Level

7

. . . . . . . . . . . . . . . . . . . . . . . . . . . 

Safety and Instruction Decals

7

. . . . . . . . . . . . . . . . 

Specifications

11

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

General Specifications 

11

. . . . . . . . . . . . . . . . . . . . . 

Optional Equipment

11

. . . . . . . . . . . . . . . . . . . . . . . 

Setup

12

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Loose Parts

12

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Activating, Charging, and Connecting the Battery

13

Installing the Hood Latch (CE)

14

. . . . . . . . . . . . . . 

Installing the Exhaust Guard (CE)

14

. . . . . . . . . . . . 

Adjusting the Lift Arms

14

. . . . . . . . . . . . . . . . . . . . 

Rear Ballast

15

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Before Operating

16

. . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Checking the Crankcase Oil

16

. . . . . . . . . . . . . . . . . 

Filling the Fuel Tank

16

. . . . . . . . . . . . . . . . . . . . . . 

Checking the Cooling System

17

. . . . . . . . . . . . . . . 

Checking the Hydraulic System

17

. . . . . . . . . . . . . . 

Checking the Tire Pressure

18

. . . . . . . . . . . . . . . . . . 

Checking the Torque of the Wheel Nuts

18

. . . . . . . 

Page

Operation

19

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Controls

19

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Starting and Stopping the Engine

20

. . . . . . . . . . . . . 

Bleeding the Fuel System

21

. . . . . . . . . . . . . . . . . . . 

Checking the Interlock System

22

. . . . . . . . . . . . . . . 

Towing the Traction Unit

22

. . . . . . . . . . . . . . . . . . . 

Standard Control Module (SCM)

23

. . . . . . . . . . . . . 

Operating Characteristics

25

. . . . . . . . . . . . . . . . . . . 

Maintenance

28

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Recommended Maintenance Schedule

28

. . . . . . . . . 

Daily Maintenance Checklist

29

. . . . . . . . . . . . . . . . 

Greasing the Bearings and Bushings

30

. . . . . . . . . . 

Service Interval Chart

33

. . . . . . . . . . . . . . . . . . . . . . 

Removing the Hood

34

. . . . . . . . . . . . . . . . . . . . . . . 

General Air Cleaner Maintenance

34

. . . . . . . . . . . . 

Servicing the Air Cleaner

34

. . . . . . . . . . . . . . . . . . . 

Servicing the Engine Oil and Filter

35

. . . . . . . . . . . 

Servicing the Fuel System

35

. . . . . . . . . . . . . . . . . . 

Bleeding Air from the Injectors

36

. . . . . . . . . . . . . . 

Cleaning the Engine Cooling System

36

. . . . . . . . . . 

Servicing the Engine Belts

37

. . . . . . . . . . . . . . . . . . 

Adjusting the Throttle

38

. . . . . . . . . . . . . . . . . . . . . 

Changing the Hydraulic Fluid

38

. . . . . . . . . . . . . . . 

Replacing the Hydraulic Filter

39

. . . . . . . . . . . . . . . 

Checking the Hydraulic Lines and Hoses

39

. . . . . . . 

Adjusting the Traction Drive for Neutral

39

. . . . . . . 

Adjusting the Parking Brake

40

. . . . . . . . . . . . . . . . 

Caring for the Battery

40

. . . . . . . . . . . . . . . . . . . . . . 

Storing the Battery

41

. . . . . . . . . . . . . . . . . . . . . . . . 

Fuses

41

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Preparation for Seasonal Storage

41

. . . . . . . . . . . . . 

Engine

41

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Electrical Schematic

42

. . . . . . . . . . . . . . . . . . . . . . . 

Hydraulic Schematic

43

. . . . . . . . . . . . . . . . . . . . . . 

The Toro General Commercial Products Warranty

44

. . 

Содержание Groundsmaster 3505-D

Страница 1: ...Operator s Manual English EN GB Form No 3353 311 Rev C Groundsmaster 3505 D Groundsmaster Traction Unit Model No 30826 Serial No 250000001 and Up...

Страница 2: ...e Tire Pressure 18 Checking the Torque of the Wheel Nuts 18 Page Operation 19 Controls 19 Starting and Stopping the Engine 20 Bleeding the Fuel System 21 Checking the Interlock System 22 Towing the Tr...

Страница 3: ...uce the potential for injury comply with these safety instructions and always pay attention to the safety alert symbol which means CAUTION WARNING or DANGER personal safety instruction Failure to comp...

Страница 4: ...owly always keep the machine in gear especially when travelling downhill The machine speed should be kept low on slopes and during tight turns Stay alert for humps and hollows and other hidden hazards...

Страница 5: ...re making any repairs Disconnect the negative terminal first and the positive last Reconnect positive first and negative last Use care when checking blades Wrap the blades or wear gloves and use cauti...

Страница 6: ...s running or soon after it has stopped because these areas could be hot enough to cause burns Maintenance and Storage Before servicing or making adjustments stop the engine and remove the ignition key...

Страница 7: ...for CE 1 Warning read the operator s manual 2 To start the engine sit on the seat and rotate the ignition key to On Preheat until the glow plug indicator light goes out Rotate the key to start and dis...

Страница 8: ...1 Tipping hazard do not drive on slopes greater than 15 degrees 104 0484 43 8480 93 6681 1 Cutting dismemberment hazard stay away from moving parts 99 3444 1 Reel speed fast 2 Reel speed slow 104 108...

Страница 9: ...open flames or smoking 3 Caustic liquid chemical burn hazard 4 Wear eye protection 5 Read the Operator s Manual 6 Keep bystanders a safe distance from the battery 7 Wear eye protection explosive gase...

Страница 10: ...e off PTO 2 Disengage the power take off PTO 3 Lower the cutting units 4 Raise the cutting units 5 Move rear ward to lock the lift lever 6 Engine stop 7 Engine run 8 Engine start 9 Fast 10 Continuous...

Страница 11: ...lection in forward and reverse Mowing speed 0 6 MPH adjustable Transport speed 0 9 MPH Reverse speed 0 3 5 MPH Tires wheels Tires are 20 x 10 10 tubeless 4 ply rating with demountable rims Recommended...

Страница 12: ...e factory Description Qty Use Hood lock bracket Screw 1 4 x 1 1 2 in Flat washer 1 4 in Locknut 1 4 in 1 1 1 1 Mount to the hood for European compliance Exhaust guard Self tapping screw 1 4 Mount to m...

Страница 13: ...g the battery produces gasses that can explode Never smoke near the battery and keep sparks and flames away from battery Warning 5 When the battery is charged disconnect the charger from the electrica...

Страница 14: ...ure it with a flat washer and locknut Fig 3 1 2 3 Figure 3 1 Hood latch 2 Hood latch bracket 3 Hood lock bracket Installing the Exhaust Guard CE 1 Position the exhaust guard around the muffler while a...

Страница 15: ...he cylinder rod close to the nut with a pliers and rag and rotate the rod Raise the cutting units and check the clearance Repeat the procedure if required Tighten the clevis jam nut Note If the rear l...

Страница 16: ...it with a clean rag Push the dipstick down into the dipstick tube and make sure that it is seated fully Pull the dipstick out and check the oil level If the oil level is low add enough oil to raise th...

Страница 17: ...n running the pressurized hot coolant can escape and cause burns Do not open the radiator cap when the engine is running Use a rag when opening the radiator cap and open the cap slowly to allow steam...

Страница 18: ...e biodegradable type be certain to follow the approved flushing procedure Contact your local Toro Distributor for details 1 Position the machine on a level surface lower the cutting units and stop the...

Страница 19: ...Tilt steering lever 1 Figure 17 1 Speed stop screw Tilt Steering Lever Pull the tilt steering lever Fig 16 back to tilt the steering wheel to the desired position Then push the lever forward to tighte...

Страница 20: ...f when the engine is running If it is on the charging system should be checked and repaired as necessary Glow Plug Indicator The glow plug indicator light Fig 18 will glow when the glow plugs are oper...

Страница 21: ...eck drive switch to Disengage and rotate the starter key to Off Remove the key from the switch to prevent accidental starting Bleeding the Fuel System 1 Park the machine on a level surface Make sure t...

Страница 22: ...e parking brake off and the deck switch in the Off position The engine should start Rise from the seat and slowly depress the traction pedal the engine should stop in one to three seconds Correct prob...

Страница 23: ...harness disconnect at SCM or by temporarily test energizing the specific component The SCM does not connect to an external computer or hand held device can not be re programmed and does not record in...

Страница 24: ...tarting the engine Identify the specific function that does not work and work across the logic chart Inspect the condition of each input LED s to ensure it matches the logic chart If the input LED s a...

Страница 25: ...rson appears in or near the operating area stop the machine and do not start it again until the area is cleared The machine is designed for one person Never let anyone else ride on the machine with yo...

Страница 26: ...of the grass blade when cutting In exceptionally lush and dense grass you may have to raise your height of cut setting another notch Always Start Mowing with Sharp Blades A sharp blade cuts cleanly a...

Страница 27: ...LIFT PARALLEL SAIL BLADE grass are seen The scrapers may actually increase clumping in certain applications Leaf Mulching Recommended for use with the mulching baffle NOT ALLOWED Use with standard ang...

Страница 28: ...e the hydraulic filter Torque the wheel lug nuts Every 400 hours Replace the hydraulic fluid Replace the fuel water separator filter Replace the fuel prefilter Inspect the traction cable movement Chec...

Страница 29: ...usual engine noises 1 Check for unusual operating noises Check the hydraulic system oil level Check the hydraulic hoses for damage Check for fluid leaks Check the fuel level Check the tire pressure Ch...

Страница 30: ...are Rear cutting unit pivot Fig 22 Front cutting unit pivot Fig 23 Steering pivot Fig 24 Rear lift arm pivot and lift cylinder 2 Fig 25 Left front lift arm pivot and lift cylinder 2 Fig 26 Right fron...

Страница 31: ...31 2 Figure 25 Figure 26 Figure 27 Figure 28 Figure 29 Figure 30...

Страница 32: ...32 Figure 31 Figure 32 See note Figure 33 Figure 34...

Страница 33: ...33 Service Interval Chart...

Страница 34: ...the cover from the air cleaner body Before removing the filter use low pressure air 40 psi clean and dry to help remove large accumulations of debris packed between outside of primary filter and the c...

Страница 35: ...if the machine will be stored for an extended period of time Use clean fuel to flush out the tank Fuel Lines and Connections Check the fuel lines and connections every 400 hours or yearly whichever co...

Страница 36: ...the cap in place 3 Loosen the hose clamps at both ends of the filter Fig 41 and pull the fuel lines off of the filter 1 2 2 Figure 41 1 Fuel prefilter 2 Hose clamps 4 Remove the clamp from the fuel fi...

Страница 37: ...d crankshaft pulleys with 22 lb 30 N m of force The belt should deflect 7 16 in 11 mm If the deflection is incorrect proceed to step 3 If it is correct continue operation 1 Figure 45 1 Alternator fan...

Страница 38: ...ion torque the locknut used to set the friction device on the throttle lever to 40 55 in lb 5 6 N m The maximum force required to operate the throttle lever should be 20 lb 27 N m Changing the Hydraul...

Страница 39: ...gasket contacts the mounting plate then tighten the filter 1 2 turn 6 Start the engine and let it run for about two minutes to purge air from the system Stop the engine and check for leaks Checking th...

Страница 40: ...e lever 2 Knob 3 Set screw Caring for the Battery The battery electrolyte level must be properly maintained and the top of the battery kept clean lf the machine is stored in a location where temperatu...

Страница 41: ...l system are located under console cover Preparation for Seasonal Storage Traction Unit 1 Thoroughly clean the traction unit cutting units and engine 2 Check the tire pressure Inflate all tires to 14...

Страница 42: ...42 Electrical Schematic...

Страница 43: ...43 Hydraulic Schematic...

Страница 44: ...limited to weather storage practices contamination use of unapproved coolants lubricants additives or chemicals etc Normal wear and tear items Normal wear and tear includes but is not limited to dama...

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