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Replacing the Belts
Service Interval:
Every 2 years (belt-drive models
only).
Removing the Belts
1.
Park the machine on a level surface and shut
off the engine.
2.
Allow the machine to cool.
3.
Disconnect the wire from the spark plug; refer to
Disconnecting the Spark-Plug Wire (page 28)
.
4.
Move the clutch lever to the O
FF
position.
5.
Remove the divider plate; refer to
Divider Plate (page 28)
.
6.
Remove the bolt that secures the belt guide to
the engine, and remove the belt guide (
g020010
Figure 67
1.
Bolt
2.
Belt guide
7.
Slip the forward belt forward and off the idler
pulley (
).
g020012
Figure 68
1.
Engine pulley
3.
Idler pulley
2.
Forward belt
4.
Rear belt
8.
Slip the rear belt rearward and off the idler pulley
(
).
9.
Slip the belts off the engine pulley.
10.
Remove the belts from the machine.
Installing the Belts
1.
Park the machine on a level surface and shut
off the engine.
2.
Allow the machine to cool.
3.
Disconnect the wire from the spark plug; refer to
Disconnecting the Spark-Plug Wire (page 28)
.
4.
Ensure that the clutch lever is in the O
FF
position.
5.
Align the rear belt to the rear groove in the
engine pulley.
Note:
Do not align the rear belt to the idler
pulley.
6.
Align the forward belt to the forward groove of
the idler pulley.
7.
Slip the rear belt over the idler pulley and align
the belt to the rear pulley groove.
8.
Slip the forward belt over the engine pulley and
align the belt to the forward pulley groove.
9.
Check the belt tension; refer to step
through
in
Adjusting the Belt Tension (page 42)
.
10.
Loosely secure the belt guide to the engine
(
) with the bolt that was removed in
step
of
Replacing the Belts (page 44)
.
11.
Adjust the belt guide; refer to
.
12.
Install the divider plate; refer to
Divider Plate (page 28)
.
44