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Belt Maintenance

Checking the Belts

Service Interval:

Every 50 hours/Monthly (whichever

comes first)

Squealing when the belt is rotating, blades slipping when
cutting grass, frayed belt edges, burn marks and cracks
are signs of a worn deck belt. Replace the deck belt if
any of these conditions are evident.

Replacing the Traction Drive
Belt

1. Remove hairpin cotter securing brake rod to brake

arm to relax belt idler tension (Figure 36).

2. Remove bottom and loosen top bolts of shield to

rotate for belt clearance (Figure 36).

3. Lift the belt past idler and off the drive pulley

(Figure 36).

4. Raise the wheel off ground enough to allow belt

removal.

5. Replace the traction drive belt.

6. Secure shield with previously removed bolt and

tighten bolts (Figure 36).

7. Secure brake rod to brake arm with hairpin cotter

(Figure 36).

Figure 36

1.

Hairpin cotter

3.

Shield

2.

Brake rod

4.

Drive belt

Replacing the Transmission
Drive Belt

1. Disengage the blade control (PTO) lever and set the

parking brakes.

2. Stop the engine and wait for all moving parts to stop

before leaving the operating position.

3. Raise the rear of the machine and hold it up with

jack stands.

4. Remove the mower belt; refer to Replacing the

Mower Belt (Figure 37).

Figure 37

1.

Idler pulley in slot

4.

Belt guide

2.

Traction belt

5.

3/4 inch (19 mm)

3.

Mower belt

6.

Mower belt

5. Loosen the pivot bolt enough to slide the idler pulley

in the slot and remove the traction belt from the
engine and the drive pulleys (Figure 37).

6. Install the new drive belt around the engine and the

drive pulleys (Figure 37).

7. Slide the idler pulley in the engine frame to tension

the traction belt (Figure 37).

8. Install the mower belt (Figure 37).

9. Check the belt guide under the engine frame for the

proper adjustment (Figure 37).

Note:

The distance between the belt guide and

mower belt should be 3/4 inch (19 mm) when the
mower belt is engaged. Adjust the belt if necessary.
The disengaged belt should not drag or fall off the
pulley when the guides are properly adjusted.

Replacing the Mower Belt

1. Disengage the blade control (PTO) lever and set the

parking brakes.

2. Stop the engine and wait for all moving parts to stop

before leaving the operating position.

3. Remove the knobs and the belt cover on the mower.

4. Remove the idler pulley and the worn belt (Figure 38).

5. Install the new mower belt.

33

Содержание 39696

Страница 1: ...Form No 3360 275 Rev A Commercial Walk Behind Mower Fixed Deck T Bar Gear with 40in TURBO FORCE Cutting Unit Model No 39696 Serial No 280000001 and Up Register at www Toro com Original Instructions EN...

Страница 2: ...egister your product Whenever you need service genuine Toro parts or additional information contact an Authorized Service Dealer or Toro Customer Service and have the model and serial numbers of your...

Страница 3: ...ertification will cause noncompliance of this machine Improper use or maintenance by the operator or owner can result in injury To reduce the potential for injury comply with these safety instructions...

Страница 4: ...to be sure of a clear path Keep pets and bystanders away Slow down and use caution when making turns and crossing roads and sidewalks Stop blades if not mowing Be aware of the mower discharge directi...

Страница 5: ...such as rocks tree limbs etc from the mowing area Watch for holes ruts or bumps Tall grass can hide obstacles Use caution near drop offs ditches or embankments The machine could suddenly turn over if...

Страница 6: ...Slope Chart 6...

Страница 7: ...ls and instructions are easily visible to the operator and are located near any area of potential danger Replace any decal that is damaged or lost 43 8480 66 1340 82 2280 REVERSE TRACTION DRIVE 82 228...

Страница 8: ...ing blade 3 Pull back to disengage 2 Push forward to engage 98 4387 1 Warning wear hearing protection 98 5130 1 Warning read the Operator s Manual for instructions on torquing the blade bolt nut to 75...

Страница 9: ...110 2068 1 Read the Operator s Manual 105 0884 110 6916 Manufacturer s Mark 1 Indicates the blade is identified as a part from the original machine manufacturer 9...

Страница 10: ...the machine check the oil level in the engine crankcase refer to Checking the Engine Oil Level Check the grease for the mower and mower deck Check the tire pressure refer to Checking the Tire Pressur...

Страница 11: ...le 6 Lower control bar Throttle Control The throttle control has two positions Fast and Slow Blade Control Bail The bail is used in conjunction with the blade control lever PTO to engage the clutch an...

Страница 12: ...s used in conjunction with recoil starter and has two positions Run and Off Recoil Starter Pull recoil starter handle to start engine not shown in Figure 4 Fuel Shut off Valve Close the fuel shut off...

Страница 13: ...be released causing a spark which can ignite the gasoline vapors A fire or explosion from gasoline can burn you and others and can damage property Always place gasoline containers on the ground away...

Страница 14: ...xposure Wear hearing protection when operating this machine Figure 5 1 Warning wear hearing protection Operating the Parking Brake Stop on level ground disengage drives engage parking brake shut off e...

Страница 15: ...e turning the ignition key to off 3 Turn the ignition key to off Figure 7 Figure 7 1 Blade control lever PTO 3 Ignition key 2 Throttle lever 4 Set the parking brake and remove key 5 Pull wire off spar...

Страница 16: ...ol lever forward The mower blades begin rotating 4 With the engine running release the blade control bail The engine should stop 5 Start the engine again 6 With the engine running turn the key switch...

Страница 17: ...and mower in reverse 3 Lower Control Bar engaged and mower going forward 2 Pull up to assist machine Driving Backward Up a Curb 1 Disengage the mower blades 2 Select reverse to drive the machine 3 Dr...

Страница 18: ...try to clear discharge area or mower blades unless you release the bail and the power take off PTO is off Rotate the ignition key to Off Also remove the key and pull the wires off the spark plug s Ad...

Страница 19: ...inkage when you change the axle positions for proper traction and brake function Adjusting the Caster Position 1 Using the Height of Cut Chart adjust the caster spacers to match with the axle hole sel...

Страница 20: ...and height of grass Note If the engine power draws down and the mower ground speed is the same open up the baffle Position A This is the full rear position The suggested use for this position is a fol...

Страница 21: ...ns Lowers the engine power consumption Allows increased ground speed in heavy conditions This position is similar to the benefits of the Toro SFS mower Figure 18 Adjusting the Handle Height The handle...

Страница 22: ...mounting hole 3 Remove the lower flange bolts 3 8 x 1 inch and flange nuts securing handle to rear frame Figure 20 4 Pivot handle to desired operating position and install lower flange bolts 3 8 x 1 i...

Страница 23: ...1 7 8 inch 48 mm 2 1 8 inch 54 mm 2 3 8 inch 60 mm 2 5 8 inch 67 mm 2 7 8 inch 73 mm C 2 0 2 1 8 inch 55 mm 2 3 8 inch 60 mm 2 5 8 inch 67 mm 2 7 8 inch 73 mm 3 1 8 inch 79 mm C 2 1 2 1 4 inch 57 mm 2...

Страница 24: ...e cooling fins and shrouds Every 200 hours Replace the paper air cleaner element Replace the oil filter Replace the fuel filter Every 250 hours Grease the transmission couplers more often in dirty or...

Страница 25: ...up any excess grease Lubricating the Caster and Wheel Bearings 1 Lubricate the front wheel bearings and front spindles Figure 21 2 Lubricate the drive wheel bearings Figure 21 Figure 21 Greasing the...

Страница 26: ...e air cleaner assembly Figure 24 6 Carefully pull the foam element off the paper element Figure 24 Figure 24 1 Engine 4 Foam element 2 Cover 5 Paper element 3 Wing nut 6 Cover knob Cleaning the Foam A...

Страница 27: ...ine Figure 26 1 Oil dipstick 2 Filler tube 5 Unscrew the oil dipstick and wipe the end clean Figure 26 6 Slide the oil dipstick fully into the filler tube but do not thread onto tube Figure 26 7 Pull...

Страница 28: ...tighten the filter an additional 3 4 turn Figure 28 5 Fill the crankcase with the proper type of new oil refer to Servicing the Engine Oil 6 Run the engine for about 3 minutes stop the engine and chec...

Страница 29: ...l System Maintenance Servicing the Fuel Tank In certain conditions gasoline is extremely flammable and highly explosive A fire or explosion from gasoline can burn you and others and can damage propert...

Страница 30: ...he engine remove the key and wait for all moving parts to stop before leaving the operating position 3 Close fuel shut off valve at the fuel tank Figure 31 4 Squeeze the ends of the hose clamps togeth...

Страница 31: ...r intake screen on flywheel end and carburetor governor levers and linkage This will help insure adequate cooling and correct engine speed and will reduce the possibility of overheating and mechanical...

Страница 32: ...brake lever is on the upper control bar If the parking brake does not hold securely an adjustment is required 1 Park the machine on a level surface disengage the PTO and set the parking brake 2 Stop t...

Страница 33: ...operating position 3 Raise the rear of the machine and hold it up with jack stands 4 Remove the mower belt refer to Replacing the Mower Belt Figure 37 Figure 37 1 Idler pulley in slot 4 Belt guide 2...

Страница 34: ...e the blade control PTO lever and set the parking brakes 2 Stop the engine and wait for all moving parts to stop before leaving the operating position 3 Loosen the locknut on the turnbuckle Figure 39...

Страница 35: ...djusted The PTO engagement linkage adjustment is located beneath the front left hand corner of the engine deck 1 Disengage the blade control PTO lever and set the parking brakes 2 Stop the engine and...

Страница 36: ...fety Switch 1 Disengage the blade control PTO lever and set the parking brakes 2 Stop the engine and wait for all moving parts to stop before leaving the operating position 3 Disengage the blade contr...

Страница 37: ...area Figure 45 If you notice any damage wear or a slot forming in this area item 3 in Figure 45 immediately install a new blade Checking for Bent Blades 1 Rotate the blades until the ends face forward...

Страница 38: ...0 Repeat this procedure until the blade is balanced Figure 50 1 Blade 2 Balancer Installing the Blades 1 Place the blade onto the bolt and over the cone washer Select the proper number of spacer s for...

Страница 39: ...the pivot brackets Figure 52 Remove damaged or worn grass deflector Figure 52 1 Bolt 5 Spring installed 2 Spacer 6 Grass Deflector 3 Locknut 7 L end of spring place behind deck edge before installing...

Страница 40: ...ne to distribute conditioned fuel through the fuel system 5 minutes C Stop engine allow to cool and drain the fuel tank refer to Servicing the Fuel Tank in Fuel System Maintenance page 29 or operate e...

Страница 41: ...gine loses power 8 Dirt water or stale fuel is in the fuel system 8 Contact an Authorized Service Dealer 1 Engine load is excessive 1 Reduce the ground speed 2 Oil level in the crankcase is low 2 Add...

Страница 42: ...k the belt tension 2 Mower deck belt is broken 2 Install a new deck belt 3 Mower deck belt is off pulley 3 Inspect the belt and replace if damaged Check the pulleys and idlers and adjust the belt tens...

Страница 43: ...Schematics Electrical Schematic Rev 43...

Страница 44: ...s no other express warranty except for special emission system coverage on some products This express warranty does not cover the following Cost of regular maintenance service or parts such as lters f...

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