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Belt Maintenance

Checking the Belts

Check all belts after every 50 operating hours or
monthly, whichever occurs first.

Look for dirt, wear, cracks and signs of overheating.

Replacing the Traction Drive
Belt

1. Remove hairpin cotter securing brake rod to brake

arm to relax belt idler tension (Figure 30).

2. Remove bottom and loosen top bolts of shield to

rotate for belt clearance (Figure 30).

3. Lift the belt past idler and off the drive pulley

(Figure 30).

4. Raise the wheel off ground enough to allow belt

removal.

5. Replace the traction drive belt.

6. Secure shield with previously removed bolt and

tighten bolts (Figure 30).

7. Secure brake rod to brake arm with hairpin cotter

(Figure 30).

Figure 30

1.

Drive belt

3.

Tire

2.

Drive spring

4.

Adjustment bolt

Replacing the Drive Belt

1. Disengage the blade control (PTO) lever and set the

parking brakes.

2. Stop the engine and wait for all moving parts to stop

before leaving the operating position.

3. Raise the rear of the machine and hold it up with

jack stands.

4. Remove the mower belt (Figure 31).

Figure 31

1.

Idler pulley in slot

4.

Belt guide

2.

Traction belt

5.

3/4 inch (19 mm)

3.

Mower belt

6.

Mower belt

5. Loosen the pivot bolt enough to slide the idler pulley

in the slot and remove the traction belt from the
engine and the drive pulleys (Figure 31).

6. Install the new drive belt around the engine and the

drive pulleys (Figure 31).

7. Slide the idler pulley in the engine frame to tension

the traction belt (Figure 31).

8. Install the mower belt (Figure 31).

9. Check the belt guide under the engine frame for the

proper adjustment (Figure 31).

Note:

The distance between the belt guide and

mower belt should be 3/4 inch (19 mm) when the
mower belt is engaged. Adjust the belt if necessary.
The disengaged belt should not drag or fall off the
pulley when the guides are properly adjusted.

Replacing the Mower Belt

Important:

The brake needs to be adjusted when

the belt tension or the brake linkage is adjusted.

1. Disengage the blade control (PTO) lever and set the

parking brakes.

2. Stop the engine and wait for all moving parts to stop

before leaving the operating position.

3. Remove the knobs and the belt cover on the mower.

4. Remove the idler pulley and the worn belt (Figure 32).

5. Install the new mower belt.

6. Install the idler pulley.

7. Engage the blade control (PTO) lever and check

the belt tension. Refer to Adjusting the Mower Belt
Tension.

29

Содержание 38682

Страница 1: ...Drive with 32in Cutting Unit or 36in TURBO FORCE Cutting Unit Model No 38682 Serial No 290000001 and Up Model No 38684 Serial No 290000001 and Up To register your product or download an Operator s Ma...

Страница 2: ...egister your product Whenever you need service genuine Toro parts or additional information contact an Authorized Service Dealer or Toro Customer Service and have the model and serial numbers of your...

Страница 3: ...of this machine Improper use or maintenance by the operator or owner can result in injury To reduce the potential for injury comply with these safety instructions and always pay attention to the safe...

Страница 4: ...to be sure of a clear path Keep pets and bystanders away Slow down and use caution when making turns and crossing roads and sidewalks Stop blades if not mowing Be aware of the mower discharge directi...

Страница 5: ...such as rocks tree limbs etc from the mowing area Watch for holes ruts or bumps Tall grass can hide obstacles Use caution near drop offs ditches or embankments The machine could suddenly turn over if...

Страница 6: ...Slope Chart 6...

Страница 7: ...o the operator and are located near any area of potential danger Replace any decal that is damaged or lost 43 8480 66 1340 95 2814 95 5537 1 Read the Operator s Manual for instructions on operating th...

Страница 8: ...rator s Manual for instructions on torquing the blade bolt nut to 75 80 ft lb 102 106 N m 98 5954 104 8569 105 4104 1 Reverse 3 Transmission speeds 2 Neutral 105 4111 106 0699 106 2733 1 Fast 3 Slow 2...

Страница 9: ...Neutral parking brake lock 8 Choke 4 Operator Presence Control OPC lever 9 Power take off lever PTO 5 Handle Throttle Control The throttle control has two positions Fast and Slow Operator Presence Co...

Страница 10: ...t engine not shown in Fuel Shut off Valve Close the fuel shut off valve when transporting or storing mower Ignition Switch This switch is used in conjunction with recoil starter and has two positions...

Страница 11: ...be released causing a spark which can ignite the gasoline vapors A fire or explosion from gasoline can burn you and others and can damage property Always place gasoline containers on the ground away...

Страница 12: ...of 85 dBA at the operator s ear and can cause hearing loss through extended periods of exposure Wear hearing protection when operating this machine Figure 5 1 Warning wear hearing protection Operating...

Страница 13: ...position Stopping the Engine Important In an emergency you can stop the engine immediately by turning the ignition key to the off position 1 Move the throttle lever to the slow position Figure 7 Note...

Страница 14: ...e the shift lever into the Neutral position disengage the blade control PTO lever and place the throttle forward 2 Start the engine refer to Starting the Engine 3 Without holding the Operator Presence...

Страница 15: ...ose the fuel valve 2 Securely fasten the machine to the trailer or truck with straps chains cable or ropes 3 Secure a trailer to towing vehicle with safety chains 4 If applicable connect the trailer b...

Страница 16: ...the blade spindle bolts This allows for a 1 inch 25 mm adjustment range in 1 4 inch 6 mm increments of cutting height in any axle position Use the same number of blade spacers on all blades to achieve...

Страница 17: ...ange the axle positions for proper traction and brake function Adjusting the Caster Position 1 Using the Height of Cut Chart adjust the caster spacers to match with the axle hole selected Figure 12 Fi...

Страница 18: ...unting holes 2 Rear frame 7 Low position 3 Flange bolt 3 8 x 1 inch 8 Middle position 4 Lock nut 3 8 inch 9 High position 5 Upper mounting hole 5 Adjust the control rod length by rotating the control...

Страница 19: ...1 7 8 inch 48 mm 2 1 8 inch 54 mm 2 3 8 inch 60 mm 2 5 8 inch 67 mm 2 7 8 inch 73 mm C 2 0 2 1 8 inch 55 mm 2 3 8 inch 60 mm 2 5 8 inch 67 mm 2 7 8 inch 73 mm 3 1 8 inch 79 mm C 2 1 2 1 4 inch 57 mm 2...

Страница 20: ...hours Replace the paper air cleaner element Replace the oil filter Replace the fuel filter Every 250 hours Grease the transmission couplers more often in dirty or dusty conditions Every 400 hours Grea...

Страница 21: ...aster and Wheel Bearings 1 Lubricate the front wheel bearings and front spindles Figure 15 2 Lubricate the drive wheel bearings Figure 15 Greasing the Transmission Couplers Lubricate the transmission...

Страница 22: ...18 4 Unscrew the cover knob and remove the air cleaner cover Figure 18 5 Remove the 2 wing nuts and remove the air cleaner assembly Figure 18 6 Carefully pull the foam element off the paper element F...

Страница 23: ...fall into the filler hole and damage the engine Figure 20 1 Oil dipstick 2 Filler tube 5 Unscrew the oil dipstick and wipe the end clean Figure 20 6 Slide the oil dipstick fully into the filler tube...

Страница 24: ...n additional 3 4 turn Figure 22 5 Fill the crankcase with the proper type of new oil refer to Servicing the Engine Oil 6 Run the engine for about 3 minutes stop the engine and check for oil leaks arou...

Страница 25: ...Fuel System Maintenance Draining the Fuel Tank In certain conditions gasoline is extremely flammable and highly explosive A fire or explosion from gasoline can burn you and others and can damage prop...

Страница 26: ...sengage the PTO and set the parking brake 2 Stop the engine remove the key and wait for all moving parts to stop before leaving the operating position 3 Close fuel shut off valve at the fuel tank Figu...

Страница 27: ...tor governor levers and linkage This will help insure adequate cooling and correct engine speed and will reduce the possibility of overheating and mechanical damage to the engine Cleaning the Cooling...

Страница 28: ...not refer to Adjusting the Brakes Adjusting the Brakes If the parking brakes do not hold securely adjust them 1 Check the brakes before you adjust them refer to Checking the Brakes 2 Release the parki...

Страница 29: ...ction belt 5 3 4 inch 19 mm 3 Mower belt 6 Mower belt 5 Loosen the pivot bolt enough to slide the idler pulley in the slot and remove the traction belt from the engine and the drive pulleys Figure 31...

Страница 30: ...t the clevis to bring the bell crank closer to the transmission output shaft Figure 33 Figure 34 1 1 2 inch 13 mm deflection here 4 Locknut 2 Assist arm 5 Turnbuckle 3 Front stop 13 Check the belt gui...

Страница 31: ...of 5 16 inch 8 mm Controls System Maintenance Adjusting the Control Rods 1 Remove the hairpin cotter pins and clevis pins from the drive levers and neutral locks Figure 35 Figure 35 1 Control rod 5 Ne...

Страница 32: ...blades on hand A worn or damaged blade can break and a piece of the blade could be thrown into the operator s or bystander s area resulting in serious personal injury or death Inspect the blade period...

Страница 33: ...ch 3 mm If this dimension exceeds 1 8 inch 3 mm the blade is bent and must be replaced Refer to Removing the Blades and Installing the Blades A blade that is bent or damaged could break apart and coul...

Страница 34: ...r the curved washer Select the proper number of spacer s for the height of cut and slide the bolt into the spindle Figure 40 Important The curved part of the blade must point upward toward the inside...

Страница 35: ...ivot brackets Figure 44 Remove damaged or worn grass deflector Figure 44 1 Bolt 5 Spring installed 2 Spacer 6 Grass Deflector 3 Locknut 7 L end of spring place behind deck edge before installing bolt...

Страница 36: ...gine to distribute conditioned fuel through the fuel system 5 minutes C Stop engine allow to cool and drain the fuel tank refer to Servicing the Fuel Tank in Fuel System Maintenance or operate engine...

Страница 37: ...ater or stale fuel is in the fuel system 8 Contact an Authorized Service Dealer 1 Engine load is excessive 1 Reduce the ground speed 2 Oil level in the crankcase is low 2 Add oil to the crankcase Engi...

Страница 38: ...k the belt tension 2 Mower deck belt is broken 2 Install a new deck belt 3 Mower deck belt is off pulley 3 Inspect the belt and replace if damaged Check the pulleys and idlers and adjust the belt tens...

Страница 39: ...Schematics Electrical Schematic Rev A 39...

Страница 40: ...t maintain your Toro Product by following the maintenance procedures described in the Operator s Manual Such routine maintenance whether performed by a dealer or by you is at your expense Items and Co...

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