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Form No. 3370-519 Rev A

Power Max Snowthrower

Model No. 38597—Serial No. 312000001 and Up

Model No. 38629—Serial No. 312000001 and Up

Model No. 38633—Serial No. 312000001 and Up

Model No. 38637—Serial No. 312000001 and Up

Model No. 38639—Serial No. 312000001 and Up

Model No. 38657—Serial No. 312000001 and Up

Operator's Manual

Introduction

This machine is intended to be used by residential
homeowners or professional, hired operators. It
is designed primarily for removing snow from
paved surfaces, such as driveways and sidewalks,
and other surfaces for traffic on residential or
commercial properties. It is not designed for
removing materials other than snow, nor is a model
with a pivoting scraper designed for clearing off
gravel surfaces.

Read this information carefully to learn how to operate
and maintain your machine properly and to avoid injury
and machine damage. You are responsible for operating
the machine properly and safely.

You may contact Toro directly at www.Toro.com for
machine and accessory information, help finding a
dealer, or to register your machine.

Whenever you need service, genuine Toro parts, or
additional information, contact an Authorized Service
Dealer or Toro Customer Service and have the model
and serial numbers of your machine ready. Figure 1
identifies the location of the model and serial numbers
on the machine. Write the numbers in the space
provided.

Figure 1

1.

Model and serial number location

Model No.

Serial No.

This manual identifies potential hazards and has
safety messages identified by the safety alert symbol
(Figure 2), which signals a hazard that may cause serious
injury or death if you do not follow the recommended
precautions.

Figure 2

1.

Safety alert symbol

This manual uses 2 words to highlight information.

Important

calls attention to special mechanical

information and

Note

emphasizes general information

worthy of special attention.

Replacement Engine Owner’s Manuals may be
ordered through the engine manufacturer.

© 2011—The Toro® Company
8111 Lyndale Avenue South
Bloomington, MN 55420

Register at www.Toro.com.

Original Instructions (EN)

Printed in the USA

All Rights Reserved

Содержание 38597

Страница 1: ...y at www Toro com for machine and accessory information help finding a dealer or to register your machine Whenever you need service genuine Toro parts or additional information contact an Authorized Service Dealer or Toro Customer Service and have the model and serial numbers of your machine ready Figure 1 identifies the location of the model and serial numbers on the machine Write the numbers in ...

Страница 2: ...controls quickly Never allow children to operate the machine Never allow adults to operate the machine without proper instruction Keep the area of operation clear of all persons particularly small children and pets Exercise caution to avoid slipping or falling especially when operating in reverse Preparation Thoroughly inspect the area where the machine is to be used and remove all doormats sleds ...

Страница 3: ...llow anyone in front of the machine Disengage power to the collector impeller when machine is transported or not in use Use only attachments and accessories approved by the manufacturer of machine such as wheel weights counterweights cabs etc Never operate the machine without good visibility or light Always be sure of your footing and keep a firm hold on the handles Walk never run Never operate th...

Страница 4: ...r s ear of 87 dBA all models except 38657 or 91 dBA model 38657 only which includes an Uncertainty Value K of 1 dBA The sound pressure level was determined according to the procedures outlined in EN ISO 11201 Sound Power This machine has a guaranteed sound power level of 102 dBA all models except 38657 or 105 dBA model 38657 only which includes an Uncertainty Value K of 2 dBA The sound power level...

Страница 5: ...rds and shields in place remove the ignition key and read the instructions before servicing or performing maintenance 6 Auger impeller drive squeeze the lever to engage release the lever to disengage 112 6627 1 Left turn control 3 Warning read the Operator s Manual 5 Cutting dismemberment hazard impeller keep away from moving parts remove the ignition key and read the instructions before servicing...

Страница 6: ...nhalation hazard 2 Warning fire hazard 4 Warning hot surface burn hazard Briggs Stratton Part No 277566 1 When starting a cold engine close the choke and press the primer two times 2 When starting a warm engine open the choke and do not press the primer Briggs Stratton Part No 277588 1 Primer 3 Ignition key out Engine Stop 2 Ignition key in Engine Run Briggs Stratton Part No 278866 1 Fuel On 2 Fue...

Страница 7: ...parts required Check the skids 9 No parts required Check the operation of the traction drive 1 Installing the Upper Handle Parts needed for this procedure 4 Handle bolts 4 Curved washers 4 Locknuts Procedure Note Do not remove the rubber band on the cables until you have installed the upper handle 1 Lift and rotate the upper handle and position it over the lower handle Figure 3 Important Route the...

Страница 8: ...le to the handle install the washer and the nut and hand tighten the nut Figure 7 Figure 7 1 Cable clamp 2 Important Ensure that the curved side of the cable clamp is against the handle and that the cable is routed below the clamp bolt The cable must be in a straight line from the cable clamp to the point where it attaches to the wheel clutch lever 4 Pull the cable jacket down gently until the whe...

Страница 9: ...ter that you previously removed 3 Remove the hairpin cotter and the outer washer from the trunnion on the upper end of the speed control rod Figure 11 Figure 11 1 Speed selector lever 3 Inner washer 2 Trunnion 4 Outer washer Note To make installation easier leave the flat washer on the trunnion Figure 11 4 Shift the speed selector lever into Position R2 5 Rotate the lower link arm fully upward cou...

Страница 10: ...until they do 3 Align the flattened back end of the long chute control rod with the flattened front end of the short rod that extends from the control panel so that they nest together Figure 14 Figure 14 1 Short rod 2 Long chute control rod 4 Insert the front end of the rod into the opening in the back of the chute gear cover until it slides into the chute gear Figure 15 Figure 15 5 Align the hole...

Страница 11: ...ie from the loose parts bag around the wire and the handle about an inch 2 5 cm below the U bolt Figure 17 6 Filling the Engine with Oil No Parts Required Procedure Your machine comes with oil in the engine crankcase Note Before starting the engine check the oil level and add oil if necessary Use automotive detergent oil with an API service classification of SF SG SH SJ SL or higher Refer to your ...

Страница 12: ...shipping Reduce the pressure equally in both tires to between 17 and 20 psi 116 and 137 kPa 8 Checking the Skids No Parts Required Procedure Refer to Checking and Adjusting the Skids in Maintenance 9 Checking the Traction Drive Operation No Parts Required Procedure CAUTION If the traction drive is not properly adjusted the machine may move in the direction opposite of what you intended causing inj...

Страница 13: ...o the speed selector lever Figure 11 7 If you made any adjustments repeat this procedure until no adjustments are required Important If the machine moves when the traction lever is in the released position check the traction cable refer to Checking and Adjusting the Traction Cable or take the machine to an Authorized Service Dealer for service Product Overview Figure 21 1 Hand grip 2 10 Scraper 2 ...

Страница 14: ...s Figure 25 Figure 25 Filling the Fuel Tank DANGER Gasoline is extremely flammable and explosive A fire or explosion from gasoline can burn you and others To prevent a static charge from igniting the gasoline place the container and or machine on the ground before filling not in a vehicle or on an object Fill the tank outdoors when the engine is cold Wipe up spills Do not handle gasoline when smok...

Страница 15: ...Figure 27 3 Insert the ignition key Figure 28 Figure 28 1 Ignition key 4 Firmly push in the primer with your thumb 2 times 15 F or 9 C or above or 4 times below 15 F or 9 C holding the primer in for a second before releasing it each time Figure 29 Figure 29 5 Rotate the choke to the Choke position Figure 30 Figure 30 6 Move the throttle to the Fast position Figure 31 Figure 31 15 ...

Страница 16: ...7 8 Disconnect the power cord from the power outlet first and then from the machine all models except 38597 9 Allow the engine to warm up for several minutes move the choke toward the Run position Wait for the engine to run smoothly before each choke adjustment CAUTION If you leave the machine plugged into a power outlet someone can inadvertently start the machine and injure people or damage prope...

Страница 17: ... lever still engaged This enables you to turn and maneuver the machine easily Note Holding down the traction lever against the handle engages the traction drive to both wheels To turn the machine to the right lift up on the right wheel clutch lever and squeeze it toward the handle Figure 36 Figure 36 Note This disengages the drive to the right wheel while the left wheel continues driving and the m...

Страница 18: ...te when you release the auger impeller lever do not operate the machine Check the auger impeller cable refer to Checking and Adjusting the Auger Impeller Cable and adjust it if necessary Otherwise take the machine to an Authorized Dealer for service WARNING If the auger and impeller continue to rotate when you release the auger impeller lever you could seriously injure yourself or others Do not op...

Страница 19: ...erate frozen controls If you have difficulty operating any control or part start the engine and let it run for a few minutes After using the machine let the engine run for a few minutes to prevent moving parts from freezing Engage the auger impeller to clear any remaining snow from inside the housing Rotate the Quick Stick to prevent it from freezing Stop the engine wait for all moving parts to st...

Страница 20: ...ssary Every 50 hours Change the engine oil Change the engine oil every 25 operating hours when operating the engine under a heavy load Yearly Check the skids and the scraper and adjust them if necessary Check the skids and adjust them if necessary Inspect the traction cable and adjust or replace it if necessary Check the auger gearbox oil and add oil if necessary Yearly or before storage Check the...

Страница 21: ...m 3 Support the side plates so that they are at least 1 2 inch 1 3 cm above a level surface Important The auger blades must be supported above the ground by the skids 4 Ensure that the scraper is 1 8 inch 3 mm above and parallel to a level surface Note If the pavement is cracked rough or uneven adjust the skids to raise the scraper For gravel surfaces adjust the skids further down to prevent the m...

Страница 22: ... the skids become excessively worn you can turn them over and set the unused side toward the pavement Checking and Adjusting the Traction Cable Service Interval After the first 2 hours Inspect the traction cable and adjust it if necessary Yearly Inspect the traction cable and adjust or replace it if necessary If the machine does not drive in the forward or reverse speeds or it drives when you rele...

Страница 23: ...e warm oil flows better and carries more contaminants Use automotive detergent oil with an API service classification of SF SG SH SJ SL or higher Refer to your engine owner s manual Use Figure 50 below to select the best oil viscosity for the outdoor temperature range expected Figure 50 1 Using SAE 30 at outdoor temperatures below 40 F 4 C will result in hard starting 2 Using 10W 30 at outdoor tem...

Страница 24: ... move into the teeth of the gear Figure 54 4 Remove any slack in the cable by pulling the cable conduit rearward 5 Tighten the bolt on the cable clamp 6 Install and secure the gear cover Replacing the Drive Belts If the auger impeller drive belt or the traction drive belt becomes worn oil soaked or otherwise damaged go to www Toro com for additional service information or have an Authorized Servic...

Страница 25: ...of the fuel tank into an approved fuel container 5 Install the fuel line onto the fuel shutoff valve and secure it with a hose clamp 6 Run the machine until the engine stops from running out of fuel 7 Prime the engine and start it again 8 Allow the engine to run until it stops When you can no longer start the engine it is sufficiently dry 9 Stop the engine and allow it to cool 10 Remove the igniti...

Страница 26: ...to cool before storing it in any enclosure Removing the Machine from Storage 1 Remove the spark plug and spin the engine rapidly using the starter to blow the excess oil from the cylinder 2 Install the spark plug by hand and then torque it to 15 ft lb 20 4 N m 3 Connect the spark plug wire 4 Perform the annual maintenance procedures as given in the Recommended Maintenance Schedule 26 ...

Страница 27: ... too low or too high 9 Add or drain oil to adjust the oil level in the engine crankcase to the Full mark on the dipstick 1 The choke is in the On position 1 Move the choke to the Off position 2 The fuel shutoff valve is not completely open 2 Open the fuel shutoff valve 3 The fuel tank is nearly empty or contains stale fuel 3 Drain and fill the fuel tank with fresh gasoline not more than 30 days ol...

Страница 28: ... Service Dealer Discharge chute either does not lock into place or does not move 1 The discharge chute latch is not properly adjusted 1 Adjust the discharge chute latch 1 The skids and or scraper are not properly adjusted 1 Adjust the skids and or the scraper The machine does not properly clear the snow off the surface 2 The pressure in the tires is not equal 2 Check and adjust the pressure in one...

Страница 29: ...Notes 29 ...

Страница 30: ...Notes 30 ...

Страница 31: ...08 Ibea S P A Italy 39 0331 853611 Irriamc Portugal 351 21 238 8260 Irrigation Products Int l Pvt Ltd India 86 22 83960789 Jean Heybroek b v Netherlands 31 30 639 4611 Lely U K Limited United Kingdom 44 1480 226 800 Maquiver S A Colombia 57 1 236 4079 Maruyama Mfg Co Inc Japan 81 3 3252 2285 Metra Kft Hungary 36 1 326 3880 Mountfield a s Czech Republic 420 255 704 220 Munditol S A Argentina 54 11 ...

Страница 32: ...e of the product If for any reason it is impossible for you to contact your seller you may contact any Toro Authorized Distributor to arrange service 2 Bring the product and your proof of purchase sales receipt to the Service Dealer If for any reason you are dissatisfied with the Service Dealer s analysis or with the assistance provided contact us at Customer Care Department Consumer Division The ...

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