
2
All Rights Reserved
Printed in the USA
2004 by The Toro Company
8111 Lyndale Avenue South
Bloomington, MN 55420-1196
CALIFORNIA
Proposition 65 Warning
The engine exhaust from this product contains
chemicals known to the State of California to cause
cancer, birth defects, or other reproductive harm.
Warning
Important
This engine is not equipped with a spark
arrester muffler. It is a violation of California Public
Resource Code Section 4442 to use or operate this engine
on any forest–covered, brush–covered or grass–covered
land. Other states or federal areas may have similar laws.
This spark ignition system complies with Canadian
ICES-002.
Ce système d’allumage par étincelle de véhicule est
conforme à la norme NMB-002 du Canada.
The enclosed Engine Owner’s Manual is supplied for
information regarding The U.S. Environmental
Protection Agency (EPA) and the California Emission
Control Regulation of emission systems, maintenance
and warranty.
Keep this engine Owner’s Manual with your unit.
Should this engine Owner’s Manual become damaged
or illegible, replace immediately. Replacements may be
ordered through the engine manufacturer.
Contents
Page
Introduction
3
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Safety
3
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Safe Operating Practices
3
. . . . . . . . . . . . . . . . . . . .
Toro Mower Safety
4
. . . . . . . . . . . . . . . . . . . . . . . .
Slope Chart
7
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Safety and Instruction Decals
9
. . . . . . . . . . . . . . . .
Gasoline and Oil
12
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Recommended Gasoline
12
. . . . . . . . . . . . . . . . . . . .
Using Stabilizer/Conditioner
12
. . . . . . . . . . . . . . . .
Filling the Fuel Tank
12
. . . . . . . . . . . . . . . . . . . . . .
Check Engine Oil Level
12
. . . . . . . . . . . . . . . . . . . .
Setup
13
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Loose Parts
13
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installing the Handle Assembly
14
. . . . . . . . . . . . . .
Installing the Shift Lever Plate and Fuel Tank
14
. . .
Adjusting the Shift Lever Plate
15
. . . . . . . . . . . . . .
Installing the Control Rods
16
. . . . . . . . . . . . . . . . . .
Installing the Hairpin Cotter Pins and Washers
17
. .
Page
Checking the Tire Pressure
17
. . . . . . . . . . . . . . . . . .
Operation
17
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Think Safety First
17
. . . . . . . . . . . . . . . . . . . . . . . . .
Controls
17
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Parking Brake and Neutral Lock
18
. . . . . . . . . . . . .
Starting and Stopping the Engine
19
. . . . . . . . . . . . .
Operating Mower Blade Control (PTO)
19
. . . . . . . .
The Safety Interlock System
19
. . . . . . . . . . . . . . . .
Driving Forward or Backward
20
. . . . . . . . . . . . . . .
Stopping the Machine
20
. . . . . . . . . . . . . . . . . . . . . .
Transporting Machines
21
. . . . . . . . . . . . . . . . . . . . .
Side Discharge or Mulch Grass
21
. . . . . . . . . . . . . .
Adjusting the Height-of-Cut
21
. . . . . . . . . . . . . . . . .
Adjusting the Gage Wheels
22
. . . . . . . . . . . . . . . . .
Adjusting the Handle Height
22
. . . . . . . . . . . . . . . .
Using the Mid–Size Weight Kit
23
. . . . . . . . . . . . . .
Maintenance
24
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Recommended Maintenance Schedule
24
. . . . . . . . .
Air Cleaner Service
25
. . . . . . . . . . . . . . . . . . . . . . .
Engine Oil Service
26
. . . . . . . . . . . . . . . . . . . . . . . .
Spark Plug Service
27
. . . . . . . . . . . . . . . . . . . . . . . .
Greasing and Lubrication
28
. . . . . . . . . . . . . . . . . . .
Cleaning the Cooling System
29
. . . . . . . . . . . . . . . .
Checking the Tire Pressure
29
. . . . . . . . . . . . . . . . . .
Fuel Tank Service
30
. . . . . . . . . . . . . . . . . . . . . . . . .
Fuel Filter Service
30
. . . . . . . . . . . . . . . . . . . . . . . .
Fuse Service
31
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Adjusting the Electric Clutch
31
. . . . . . . . . . . . . . . .
Servicing the Brakes
31
. . . . . . . . . . . . . . . . . . . . . . .
Servicing the Cutting Blades
32
. . . . . . . . . . . . . . . .
Correcting the Mower Quality of Cut
34
. . . . . . . . . .
Frame Set Up
34
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Checking the Deck Front-to-Rear Pitch
36
. . . . . . . .
Changing the Deck Front-to-Rear Pitch
36
. . . . . . . .
Checking the Deck Side-to-Side Leveling
37
. . . . . .
Changing the Side-to-Side Leveling
37
. . . . . . . . . .
Matching Height of Cut
37
. . . . . . . . . . . . . . . . . . . .
Adjusting the Traction Drive Belt Tension
38
. . . . . .
Replacing the Traction Drive Belt
38
. . . . . . . . . . . .
Replacing the Transmission Belt
39
. . . . . . . . . . . . .
Replacing the Mower Belt
39
. . . . . . . . . . . . . . . . . .
Replacing the PTO Drive Belt
40
. . . . . . . . . . . . . . .
Replacing the Caster Wheel Fork Bushings
40
. . . . .
Caster Wheel and Bearings Service
41
. . . . . . . . . . .
Replacing the Grass Deflector
42
. . . . . . . . . . . . . . .
Wiring Diagram
43
. . . . . . . . . . . . . . . . . . . . . . . . . .
Cleaning and Storage
44
. . . . . . . . . . . . . . . . . . . . . .
Troubleshooting
44
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
The Toro Total Coverage Guarantee
48
. . . . . . . . . . . . .
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