Toro 30431 Скачать руководство пользователя страница 2

2

All Rights Reserved

Printed in the USA

 2004 by The Toro Company

8111 Lyndale Avenue South
Bloomington, MN  55420-1196

CALIFORNIA

Proposition 65 Warning

The engine exhaust from this product contains
chemicals known to the State of California to cause
cancer, birth defects, or other reproductive harm.

Warning

Important

 

This engine is not equipped with a spark

arrester muffler. It is a violation of California Public
Resource Code Section 4442 to use or operate this engine
on any forest–covered, brush–covered or grass–covered
land. Other states or federal areas may have similar laws.

This spark ignition system complies with Canadian
ICES-002.

Ce système d’allumage par étincelle de véhicule est
conforme à la norme NMB-002 du Canada.

The enclosed Engine Owner’s Manual is supplied for
information regarding The U.S. Environmental
Protection Agency (EPA) and the California Emission
Control Regulation of emission systems, maintenance
and warranty.

Keep this engine Owner’s Manual with your unit.
Should this engine Owner’s Manual become damaged
or illegible, replace immediately. Replacements may be
ordered through the engine manufacturer.

Contents

Page

Introduction

3

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Safety

3

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Safe Operating Practices

3

. . . . . . . . . . . . . . . . . . . . 

Toro Mower Safety

4

. . . . . . . . . . . . . . . . . . . . . . . . 

Slope Chart

7

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Safety and Instruction Decals

9

. . . . . . . . . . . . . . . . 

Gasoline and Oil

12

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Recommended Gasoline

12

. . . . . . . . . . . . . . . . . . . . 

Using Stabilizer/Conditioner

12

. . . . . . . . . . . . . . . . 

Filling the Fuel Tank

12

. . . . . . . . . . . . . . . . . . . . . . 

Check Engine Oil Level

12

. . . . . . . . . . . . . . . . . . . . 

Setup

13

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Loose Parts

13

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Installing the Handle Assembly

14

. . . . . . . . . . . . . . 

Installing the Shift Lever Plate and Fuel Tank

14

. . . 

Adjusting the Shift Lever Plate

15

. . . . . . . . . . . . . . 

Installing the Control Rods

16

. . . . . . . . . . . . . . . . . . 

Installing the Hairpin Cotter Pins and Washers

17

. . 

Page

Checking the Tire Pressure

17

. . . . . . . . . . . . . . . . . . 

Operation

17

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Think Safety First

17

. . . . . . . . . . . . . . . . . . . . . . . . . 

Controls

17

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Parking Brake and Neutral Lock

18

. . . . . . . . . . . . . 

Starting and Stopping the Engine

19

. . . . . . . . . . . . . 

Operating Mower Blade Control (PTO)

19

. . . . . . . . 

The Safety Interlock System

19

. . . . . . . . . . . . . . . . 

Driving Forward or Backward

20

. . . . . . . . . . . . . . . 

Stopping the Machine

20

. . . . . . . . . . . . . . . . . . . . . . 

Transporting Machines

21

. . . . . . . . . . . . . . . . . . . . . 

Side Discharge or Mulch Grass

21

. . . . . . . . . . . . . . 

Adjusting the Height-of-Cut

21

. . . . . . . . . . . . . . . . . 

Adjusting the Gage Wheels

22

. . . . . . . . . . . . . . . . . 

Adjusting the Handle Height

22

. . . . . . . . . . . . . . . . 

Using the Mid–Size Weight Kit

23

. . . . . . . . . . . . . . 

Maintenance

24

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Recommended Maintenance Schedule

24

. . . . . . . . . 

Air Cleaner Service

25

. . . . . . . . . . . . . . . . . . . . . . . 

Engine Oil Service

26

. . . . . . . . . . . . . . . . . . . . . . . . 

Spark Plug Service

27

. . . . . . . . . . . . . . . . . . . . . . . . 

Greasing and Lubrication

28

. . . . . . . . . . . . . . . . . . . 

Cleaning the Cooling System

29

. . . . . . . . . . . . . . . . 

Checking the Tire Pressure

29

. . . . . . . . . . . . . . . . . . 

Fuel Tank Service

30

. . . . . . . . . . . . . . . . . . . . . . . . . 

Fuel Filter Service

30

. . . . . . . . . . . . . . . . . . . . . . . . 

Fuse Service

31

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Adjusting the Electric Clutch

31

. . . . . . . . . . . . . . . . 

Servicing the Brakes

31

. . . . . . . . . . . . . . . . . . . . . . . 

Servicing the Cutting Blades

32

. . . . . . . . . . . . . . . . 

Correcting the Mower Quality of Cut

34

. . . . . . . . . . 

Frame Set Up

34

. . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Checking the Deck Front-to-Rear Pitch

36

. . . . . . . . 

Changing the Deck Front-to-Rear Pitch

36

. . . . . . . . 

Checking the Deck Side-to-Side Leveling

37

. . . . . . 

Changing the Side-to-Side Leveling

37

. . . . . . . . . . 

Matching Height of Cut

37

. . . . . . . . . . . . . . . . . . . . 

Adjusting the Traction Drive Belt Tension

38

. . . . . . 

Replacing the Traction Drive Belt

38

. . . . . . . . . . . . 

Replacing the Transmission Belt

39

. . . . . . . . . . . . . 

Replacing the Mower Belt

39

. . . . . . . . . . . . . . . . . . 

Replacing the PTO Drive Belt

40

. . . . . . . . . . . . . . . 

Replacing the Caster Wheel Fork Bushings

40

. . . . . 

Caster Wheel and Bearings Service

41

. . . . . . . . . . . 

Replacing the Grass Deflector

42

. . . . . . . . . . . . . . . 

Wiring Diagram

43

. . . . . . . . . . . . . . . . . . . . . . . . . . 

Cleaning and Storage

44

. . . . . . . . . . . . . . . . . . . . . . 

Troubleshooting

44

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

The Toro Total Coverage Guarantee

48

. . . . . . . . . . . . . 

Содержание 30431

Страница 1: ...Operator s Manual English EN Form No 3327 396 Rev A Mid Size Mower ProLine Pistol Grip Gear 15 HP with 44 inch Side Discharge Mower Model No 30431 Serial No 230000001 and Up...

Страница 2: ...e Assembly 14 Installing the Shift Lever Plate and Fuel Tank 14 Adjusting the Shift Lever Plate 15 Installing the Control Rods 16 Installing the Hairpin Cotter Pins and Washers 17 Page Checking the Ti...

Страница 3: ...facturers that do not meet American National Standards Institute certification will cause noncompliance of this machine Improper use or maintenance by the operator or owner can result in injury To red...

Страница 4: ...are of the mower discharge direction and do not point it at anyone Do not operate the mower under the influence of alcohol or drugs Use care when loading or unloading the machine into or from a traile...

Страница 5: ...grass can hide obstacles Use slow speed so that you will not have to stop while on the slope Use extra care with grass catchers or other attachments These can change the stability of the machine Keep...

Страница 6: ...6...

Страница 7: ...7 Slope Chart...

Страница 8: ...8...

Страница 9: ...s and instructions are easily visible to the operator and are located near any area of potential danger Replace any decal that is damaged or lost 43 8480 66 1340 67 5360 68 8340 93 1122 95 2814 98 077...

Страница 10: ...10 104 8186 104 8569 105 4111 105 4146 106 5532 106 0699 106 5511 106 0635...

Страница 11: ...s to be hit by thrown objects 3 Do not operate the mower with the deflector up or removed 4 Stop the engine and pick up debris before operating 5 Cutting of hand or foot mower 6 Engine stop 7 Engine r...

Страница 12: ...such equipment on a truck or trailer from a portable container rather than from a gasoline dispenser nozzle If a gasoline dispenser nozzle must be used keep the nozzle in contact with the rim of the f...

Страница 13: ...Lock washer 5 16 inch Washer 5 16 inch Spring Hose clamp 1 1 2 2 4 2 1 Installing shift lever plate and fuel tank 3 No parts needed Adjusting the shift lever plate 4 Clevis pin Washer Hairpin cotter...

Страница 14: ...e Handle assembly must be installed before fuel tank is installed 2 Step Parts needed for this step 1 Fuel tank with studs installed 1 Shift lever plate 2 Bolts 5 16 x 7 8 inch 2 Lock washers 5 16 inc...

Страница 15: ...onnection 3 Step No parts needed for this step Adjusting the Shift Lever Plate 1 Shift lever to second gear and check alignment of lever in slot of shifter lever plate The clearance between top and bo...

Страница 16: ...ntrol rod length by threading rod in or out of rod fitting until there is a 3 16 to 1 4 inch 5 mm to 6 mm clearance between the control rod and bottom of neutral brake lock Fig 9 3 Install control rod...

Страница 17: ...ive equipment for eyes hearing feet and head is recommended This machine produces sound levels in excess of 85dBA at the operator s ear and can cause hearing loss through extended periods of exposure...

Страница 18: ...7 Ignition switch 8 Handle 9 Fuel shut off valve Parking Brake and Neutral Lock Always set the parking brake when you stop the machine or leave it unattended Setting the Parking Brake 1 Squeeze the d...

Страница 19: ...e fuel shut off valve is closed before transporting or storing machine as fuel leakage may occur Before storing the machine pull the wire off the spark plug s to prevent possibility of accidental star...

Страница 20: ...g and holding the OPC levers down move shift lever into a gear Release the OPC levers The engine should kill 7 If all the above conditions are not met have an Authorized Service Dealer repair the safe...

Страница 21: ...grass deflector routes material down toward the turf If the grass deflector is ever damaged replace it immediately Never put your hands or feet under the mower Never try to clear discharge area or mo...

Страница 22: ...e Height The handle position can be adjusted to match the operator s height preference 1 Remove hairpin cotter washer and clevis pin securing control rod fitting to idler bracket Fig 20 m 6591 1 2 4 3...

Страница 23: ...eight kit mounted in the front position is required when a Tru Trak Sulky is installed The weight kit mounted in the back position is optional when a Tru Trak Sulky is not installed Fig 21 Installing...

Страница 24: ...eck Electric Clutch adjust Engine clean outside 200 Hours Oil Filter change 200 hours or every other oil change Fuel Filter replace Paper Air Cleaner replace1 250 Hours Transmission Couplings grease1...

Страница 25: ...arm water When the element is clean rinse it thoroughly 2 Dry the element by squeezing it in a clean cloth 3 Put one or two ounces of oil on the element Fig 23 Squeeze the element to distribute the oi...

Страница 26: ...w slowly pour only enough oil into the filler tube to raise the level to the Full mark Important Do not overfill the crankcase with oil because the engine may be damaged 1 2 3 Figure 25 1 Oil dipstick...

Страница 27: ...Spark Plug Service Service Interval Specification Check the spark plug s after every 100 operating hours Make sure the air gap between the center and side electrodes is correct before installing the...

Страница 28: ...grease How to Grease 1 Disengage the power take off PTO set the parking brake and turn the ignition key to Off Remove the key 2 Clean the grease fittings with a rag Make sure to scrape any paint off t...

Страница 29: ...heck and clean engine cooling system Remove any build up of grass dirt or other debris from the cylinder and cylinder head cooling fins air intake screen on flywheel end and carburetor governor levers...

Страница 30: ...e valve Fig 35 Open fuel shut off valve and allow gasoline to drain into a gas can or drain pan Note Now is the best time to install a new fuel filter because the fuel tank is empty Refer to Replacing...

Страница 31: ...ach of the three slots to ensure the plates are parallel to each other m 2600 1 2 3 Figure 38 1 Adjusting nut 2 Slot 3 Feeler gauge Servicing the Brakes Service Interval Specification Before each use...

Страница 32: ...raking pressure 8 Install the trunnion into the hole for the brake rod Fig 39 Tighten the wing nut 9 Secure trunnion to brake lever with washer and hair pin cotter Fig 39 10 Check the brake operation...

Страница 33: ...tate the blades until the ends face forward and backward Fig 41 Measure from a level surface to the cutting edge position A of the blades Fig 42 Note this dimension Front m 1078 A A A Figure 41 MEASUR...

Страница 34: ...1855 Figure 45 1 Blade 2 Balancer Installing the Blades 1 Install the blade onto the spindle shaft Fig 43 Important The sail part of the blade must be pointing upward toward the inside of the mower t...

Страница 35: ...before leaving the operating position 3 Adjust the tire pressure in all tires to specifications on page 29 4 Measure engine deck height at location A Fig 47 5 Measure engine deck height at location B...

Страница 36: ...cations A and B 5 Caster spacers Checking the Deck Front to Rear Pitch 1 Check the tire pressure on both deck and traction unit 2 Position one blade front to rear Fig 50 Measure at C and D locations F...

Страница 37: ...t B m 1078 Figure 53 MEASURE FROM CUTTING EDGE TO A LEVEL SURFACE m 2550 Figure 54 Changing the Side to Side Leveling Changing the side to side leveling is done by adjusting tire pressure Changing the...

Страница 38: ...spring length should not exceed 7 5 8 inches with the paring brake engaged Fig 57 6 Install adjustment bolt assembly and spring 7 Repeat for opposite side m 6595 6 1 2 3 5 4 Figure 57 1 Position A Ne...

Страница 39: ...tainer 4 Tension spring 5 Clutch wire connector 6 Pivot bolt 7 Drive pulley 8 Engine deck Replacing the Mower Belt Squealing when the belt is rotating blades slipping when cutting grass frayed belt ed...

Страница 40: ...worn drive belt Fig 61 6 Install the new drive belt onto the PTO engagement pulley and the top groove of the center spindle pulley Fig 61 7 Install belt onto idler pulley and then install idler sprin...

Страница 41: ...f the caster wheel fork does not slide into the new bushings ream both bushings to an inside diameter of 1 126 inch 29 mm 8 Grease the fitting on the carrier frame mounting tube using No 2 general pur...

Страница 42: ...lawn mower unless you install a cover plate a mulch plate or a grass chute and catcher Warning 1 Remove the locknut bolt spring and spacer holding the deflector to the pivot brackets Fig 65 Remove dam...

Страница 43: ...Neutral 2 3 5 4 1 Operator Presence Switch No Operator K1 Interlock Relay BK T Y Y Y GND W MAG REG AC AC IGNITION MODULES SPARK PLUG SPARK PLUG PK PK BU Y BK BLUE PK BK BN BU PK 1 2 5 4 7 8 W OR GY GN...

Страница 44: ...ot store stabilizer conditioned gasoline over 90 days 9 Remove the spark plug s and check its condition refer to Servicing the Spark Plug page 27 With the spark plug s removed from the engine pour two...

Страница 45: ...level in crankcase is low 2 Add oil to crankcase 3 Cooling fins and air passages under engine blower housing are plugged 3 Remove obstruction from cooling fins and air passages Machine does not drive...

Страница 46: ...ct 5 Adjust tire pressure 6 Blade spindle bent 6 Contact Authorized Service Dealer Blades do not rotate 1 PTO Drive belt is worn loose or broken 1 Install new drive belt 2 PTO Drive belt is off pulley...

Страница 47: ......

Страница 48: ...ered There is no other express warranty except for special emission system coverage on some products This express warranty does not cover the following Cost of regular maintenance service or parts suc...

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