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21

Maintenance Service

Interval

Maintenance Procedure

100 hours

Replace the paper air filter

1

Change engine oil

1, 2

Check battery electrolyte level

Check wheel lug nut torque (50 ft-lbs)

3

Check battery cable connections

200 hours

Change engine oil filter (every other oil change)

1, 4

Check engine speed (1200–1400 rpm idle and 3600 full throttle, 

±

 75)

Check spark plugs

400 hours

Change hydraulic filter

1, 3, 5

Inspect fuel lines for leaks

Yearly/Storage

Change hydraulic oil

1, 6

Replace the fuel filter

1

Touch up chipped paint

1

More often in dusty, dirty conditions.

2

Change oil after the first 50 operating hours.

3

Change the hydraulic filter and torque the wheel lug nuts after the first 8–10 operating hours

4

For severe duty or rental applications, change every 100 operating hours.

5

For severe duty or rental applications, change every 200 operating hours.

6

For severe duty or rental applications, change every 400 operating hours.

Important

 Refer to your engine operator’s manual for additional maintenance procedures.

Caution

If you leave the key in the ignition switch, someone could accidently start the engine and
seriously injure you or other bystanders.

Remove the key from the ignition and disconnect the wire from the spark plug before you do
any maintenance. Set the wire aside so that it does not accidentally contact the spark plug.

Greasing the Traction Unit

Grease all pivot joints every 8 operating hours and
immediately after every washing.

Grease Type: General-purpose grease.

1. Lower the loader arms, stop the engine, and remove

the key.

2. Clean the grease fittings with a rag.

3. Connect a grease gun to each fitting 

(Fig 17 and 18).

4. Pump grease into the fittings until grease begins to

ooze out of the bearings (approximately 3 pumps).

Note: At the center of each front wheel hub is a grease
fitting covered by a rubber cap.  Fill these fittings with
grease until the blue ring around the fitting moves all of
the way out toward you, then replace the cap.

Содержание 22311

Страница 1: ...Operator s Manual Domestic English EN Form No 3326 606 Dingo 220 Dingo Compact Utility Loader Model No 22311 210000001 and Up...

Страница 2: ...2 Safety 3 Safe Operating Practices 3 Slope Chart 6 Safety and Instruction Decals 7 Assembly 8 Loose Parts 8 Installing the Valve Lever 8 Activating the Battery 9 Specifications 10 Attachments 10 Stab...

Страница 3: ...actices This product is capable of amputating hands and feet Always follow all safety instructions to avoid serious injury or death Engine exhaust contains carbon monoxide an odorless deadly poison th...

Страница 4: ...he lowered position when on slopes Removing an attachment on a slope will make the rear of the traction unit heavy Refer to the Stability Data section page 11 to determine whether the attachment can b...

Страница 5: ...They are flammable and vapors are explosive Use only an approved container Never remove the gas cap or add fuel when the engine is running Allow the engine to cool before refueling Do not smoke Never...

Страница 6: ...6 Slope Chart...

Страница 7: ...als and instructions are easily visible to the operator and are located near any area of potential danger Replace any decal that is damaged or lost 98 9051 99 1385 98 4682 98 8220 100 6141 105 6236 1...

Страница 8: ...chart below to verify that all parts have been shipped DESCRIPTION QTY USE Valve Lever 1 Install valve lever Key 2 Start engine Hydraulic oil filter 1 Break in oil change Chain link 2 Spare parts Inst...

Страница 9: ...d remove the clamp and strip Fig 3 1 5 3 m 3953 2 4 Figure 3 1 Battery 2 Battery clamp 3 Positive cable 4 Rubber cover 5 Negative cable 2 Gently push the hydraulic hoses aside and lift the battery out...

Страница 10: ...in the chassis with the battery clamp strip and wing nut Fig 3 11 Using the bolt and wing nut supplied with the battery connect the positive red cable to the positive battery post Fig 3 Slide the rub...

Страница 11: ...8 20 17 Traction unit with counterweight without attachment 5 21 17 Traction unit with an attachment rated with one of the following stability ratings for each slope position A 25 25 20 B 18 19 17 C 1...

Страница 12: ...l containing more than 10 ethanol because the fuel system could be damaged Do not mix oil with gasoline Important Never use fuel additives containing methanol or ethanol Filling the Fuel Tank 1 Park t...

Страница 13: ...eplete grease 6 Remove and store the cylinder locks refer to Using the Cylinder Locks page 17 and lower the loader arms Checking the Hydraulic Fluid Check the hydraulic fluid level before the engine i...

Страница 14: ...it components listed in Figure 9 m 5097 5093 5 1 3 2 6 7 8 9 10 11 11 3 4 Figure 9 1 Mount plate 2 Tilt cylinder 3 Loader arms 4 Lift cylinder 5 Fuel tank 6 Wheel 7 Operator platform 8 Engine 9 Auxili...

Страница 15: ...rol levers equally To turn move the lever located on the side you want to turn back toward the neutral position while keeping the other lever engaged The farther you move the traction control levers i...

Страница 16: ...ulics where you need to both run the attachment and move the traction unit hydraulics such as the auger boring unit hydraulic blade and tiller Move the control to the nine o clock position to transfer...

Страница 17: ...he traction control levers to neutral Note The farther you move the traction control levers in either direction the faster the traction unit will move in that direction Stopping the Traction Unit To s...

Страница 18: ...otter pins Fig 14 m 4397 2 1 3 4 1 2 Figure 14 1 Hydraulic hoses 2 Cylinder locks 3 Hairpin cotter 4 Clevis pin Installing and Removing Attachments Connecting an Attachment Important Use only Toro app...

Страница 19: ...he pump control lever to the turtle position Connecting the Hydraulic Hoses If the attachment requires hydraulics for operation connect the hydraulic hoses as follows 1 Stop the engine 2 Move the auxi...

Страница 20: ...aulic system contamination during storage 6 Install the protective covers onto the hydraulic couplers on the traction unit 7 Start the engine tilt the mount plate forward and back the traction unit aw...

Страница 21: ...l applications change every 400 operating hours Important Refer to your engine operator s manual for additional maintenance procedures Caution If you leave the key in the ignition switch someone could...

Страница 22: ...ne and causing damage Fig 19 1 2 m 3214 3 4 5 6 8 7 Figure 19 1 Air cleaner cover 2 Knob 3 Cover nut 4 Cover 5 Foam element 6 Paper element 7 Rubber seal 8 Air cleaner base 3 Loosen the knob on the ai...

Страница 23: ...o expose unlubed upper and lower chain spans 4 Stop the engine and remove the key 5 Apply oil to newly exposed unlubed chain spans Checking the Tension Check the drive chain tension before using the t...

Страница 24: ...oil after the first 50 operating hours and then every 100 operating hours thereafter Note Change oil more frequently when operating conditions are extremely dusty or sandy Oil Type Detergent oil API...

Страница 25: ...oil 5 Apply a thin coat of new oil to the rubber gasket on the replacement filter Fig 25 m 1256 1 2 3 Figure 25 1 Oil filter 2 Gasket 3 Adapter 6 Install the replacement oil filter to the filter adapt...

Страница 26: ...Charge the battery at a rate of 4 amperes or less for 4 hours 12 volts Do not overcharge the battery 3 Install the filler caps after the battery is fully charged Charging the battery produces gasses...

Страница 27: ...lter adapter Tighten it clockwise until the rubber gasket contacts the filter adapter then tighten the filter an additional 1 2 turn Fig 29 8 Clean up any spilled fluid 9 Start the engine and let it r...

Страница 28: ...uel filter to block the fuel flow 4 Squeeze the ends of the hose clamps together and slide them away from the filter Fig 30 5 Place a drain pan under the fuel lines to catch any leaks then remove the...

Страница 29: ...13 11 Charge the battery refer to Servicing the Battery page 25 12 For storage over 30 days prepare the traction unit as follows A Add a petroleum based stabilizer conditioner to fuel in the tank Fol...

Страница 30: ...d or gap is incorrect 5 Install new correctly gapped spark plugs 6 Dirt in fuel filter 6 Replace fuel filter 7 Dirt water or stale fuel is in fuel system 7 Contact Authorized Service Dealer Engine ove...

Страница 31: ...CTIVE ACTION POSSIBLE CAUSES When at rest loader arms settle d d 2 i kl d th 1 Cylinder seals are leaking 1 Replace seals downward 2 quickly and then stop 2 Cylinder rephase valve is leaking 2 Contact...

Страница 32: ...nsumption through use unless found to be defective Examples of parts which are consumed or used up during normal Product operation include but are not limited to digging teeth tines spark plugs tires...

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