background image

Replacing the Fuses

There are 7 fuses in the electrical system. They are
located beneath the hood (

Figure 37

).

Alarm/Power Point

10 A

Engine

10 A

Headlights

10 A

Machine fuse

15 A

Lift

15 A

Rear lift

15 A

Horn

30 A

g036871

Figure 37

1.

Fuse block

2.

Ground block

Maintaining the Headlights

Replacing the Bulbs

CAUTION

If you install a higher wattage bulb than the
system is designed for, you may damage the
12 V power supply, or at a minimum, blow the
fuse.

Always use the specified Toro LED bulb to
prevent this issue.

CAUTION

The bulbs become extremely hot when in
operation. Handling a hot bulb can cause
severe burns and personal injury.

Always allow enough time to for the bulbs
to cool before replacing them. Use care
whenever handling the bulbs.

Specification: See your

Parts Catalog

.

1.

Disconnect the battery; refer to

Disconnecting

the Battery (page 34)

.

2.

Open the hood.

3.

Disconnect the electrical connector for the
harness from the connector of the lamp
assembly at the back of the headlight housing
(

Figure 38

).

g036872

Figure 38

1.

Headlight housing

3.

Harness-electrical
connector

2.

Lamp assembly

4.

Rotate the lamp assembly 1/4 turn
counterclockwise and moving it rearward,
out of the headlight housing (

Figure 38

).

5.

Insert the new lamp assembly and headlight
housing and align the tabs in the lamp assembly
with the slots in the headlight housing (

Figure

38

).

6.

Secure lamp assembly by turning it 1/4 turn
clockwise (

Figure 38

).

7.

Connect the electrical connector for the harness
to the connector of the new lamp assembly
(

Figure 38

).

8.

Connect the battery and close the hood; refer to

Connecting the Battery (page 35)

.

36

 

Содержание 07236

Страница 1: ...Form No 3437 913 Rev A Workman MDX D Utility Vehicle Model No 07236 Serial No 401380001 and Up Model No 07236TC Serial No 401380001 and Up Register at www Toro com Original Instructions EN 3437 913 A...

Страница 2: ...eople and material loads Using this product for purposes other than its intended use could prove dangerous to you and bystanders Read this information carefully to learn how to operate and maintain yo...

Страница 3: ...27 Lubrication 27 Greasing the Machine 27 Greasing the Front Wheel Bearings 28 Engine Maintenance 31 Engine Safety 31 Servicing the Air Filter 31 Servicing the Engine Oil 32 Fuel System Maintenance 34...

Страница 4: ...of the operating area Never allow children to operate the machine Stop and shut off the machine and remove the key before servicing or fueling Improperly using or maintaining this machine can result i...

Страница 5: ...ot carry passengers decal119 9727 119 9727 1 Horn 7 Power point 2 Hour meter 8 Warning read the Operator s Manual 3 Headlights 9 Collision hazard do not operate the machine on public streets roads or...

Страница 6: ...on or across inclines take turns slowly do not exceed speeds of 31 kph 19 mph drive slowly when hauling a load or when driving on uneven terrain 2 Warning wear hearing protection 5 Falling hazard sev...

Страница 7: ...al before operating the machine Note Determine the left and right sides of the machine from the normal operating position 1 Installing the Steering Wheel TC Models Only Parts needed for this procedure...

Страница 8: ...battery post 2 Negative battery cable black 4 Slide the insulator boot over the positive terminal Note The insulator boot prevents a possible short to ground from occurring 5 Connect the negative bat...

Страница 9: ...stops to avoid overheating the brakes Important This procedure is most effective if the machine is loaded with 227 kg 500 lb 5 Reading the Manual and Viewing the Setup Material Parts needed for this...

Страница 10: ...Product Overview g033215 Figure 6 1 Hood latch 3 Cargo bed 5 Gear shift selector 7 Cargo bed lever 2 Parking brake lever 4 Towing tongue 6 Fuel tank cap 10...

Страница 11: ...he brakes Parking Brake Lever The parking brake lever is located between the seats Figure 6 and Figure 7 Whenever you shut off the engine engage the parking brake to prevent the machine from accidenta...

Страница 12: ...lant temperature light Figure 8 warns you that the coolant temperature of the engine is too hot to continue operating the engine the engine is overheating Shut off the engine and allow the machine to...

Страница 13: ...he gauge displays the amount of fuel in the tank g008398 Figure 9 1 Empty 4 Fuel gauge 2 Full 5 Fuel tank cap 3 Needle Passenger Handholds The passenger handholds are located on the right side of the...

Страница 14: ...150 cm 59 inches Overall length 299 cm 117 75 inches Ground clearance 25 4 cm 10 inches at the front with no load or operator 18 cm 7 inches at the rear with no load or operator Wheel base 205 7 cm 8...

Страница 15: ...ignition Use only an approved fuel container Do not remove the fuel cap or fill the fuel tank while the engine is running or hot Do not add or drain fuel in an enclosed space Do not store the machine...

Страница 16: ...edle 3 Fill the tank to approximately 25 mm 1 inch below the bottom of the filler neck and install the cap Note Do not overfill the fuel tank 4 Install the fuel tank cap securely 5 Wipe up any fuel th...

Страница 17: ...es Operate the machine only in good visibility Watch for holes ruts bumps rocks or other hidden objects Uneven terrain could overturn the machine Tall grass can hide obstacles Use care when approachin...

Страница 18: ...vel ground If you must stop the machine avoid sudden speed changes which can cause the machine to tip or roll over Do not engage the brakes suddenly when rolling rearward as this may cause the machine...

Страница 19: ...d latched 2 Lift up the finger pulls at the back panel of the tailgate Figure 15 g024490 Figure 15 1 Tailgate flange cargo bed 3 Lift up finger pull 2 Lock flange tailgate 4 Rotate rearward and down 3...

Страница 20: ...hine Important When stopping the machine on an incline use the service brakes to stop the machine and engage the parking brake to hold the machine in place Using the accelerator to stall the machine o...

Страница 21: ...r Operation Safety General Safety Before you leave the operating position do the following Park the machine on a level surface Shift the transmission to the NEUTRAL position Engage the parking brake L...

Страница 22: ...gue at the front of the machine frame Figure 17 3 Move the transmission to the NEUTRAL position and disengage the parking brake Towing a Trailer The machine is capable of pulling trailers A tow hitch...

Страница 23: ...d Keep all parts of the machine in good working condition and all the hardware properly tightened Replace all worn or damaged decals Never interfere with the intended function of a safety device or re...

Страница 24: ...shoes Every 600 hours Adjust the engine valve clearance Every 800 hours Replace the fuel filter Change the transaxle fluid Every 1 000 hours Change the radiator coolant Change the brake fluid Note Do...

Страница 25: ...erator operation Lubricate all grease fittings Wash the machine Touch up any damaged paint Maintaining the Machine under Special Operating Conditions Important If the machine is subjected to any of th...

Страница 26: ...ot start the machine while the machine is on a jack Always remove the key from the key switch before getting off the machine Block the tires when the machine is supported by lifting equipment Use jack...

Страница 27: ...s first Grease the bearings and bushings Grease the machine more frequently when using it for heavy duty operations Grease Type No 2 lithium grease 1 Use a rag to wipe the grease fitting clean so that...

Страница 28: ...ke assembly to the spindle and separate the brake from the spindle Figure 25 Note Support the brake assembly before proceeding to the next step g033047 Figure 25 1 Flange head bolts 3 8 x 3 4 inch 3 C...

Страница 29: ...clean the seal and check for wear and damage Note Do not use cleaning solvent to clean the seal Replace the seal if it is worn or damaged 4 Clean the bearings and races and check these parts for wear...

Страница 30: ...o a maximum torque of 226 N cm 20 in lb on the nut g033054 Figure 30 1 Cotter pin 3 Dust cap 2 Nut retainer 9 Install the cotter pin and bend each legs around the retainer Figure 30 10 Install the dus...

Страница 31: ...install the filter element If the air filter element is damaged replace the filter element refer to Replacing the Air Filter page 31 Replacing the Air Filter 1 Remove the air filter element 2 Inspect...

Страница 32: ...ure 33 1 Fill cap 2 Oil dipstick 6 Remove the dipstick and wipe it clean 7 Slide the dipstick into the dipstick tube and ensure that fully seats Figure 33 8 Pull the dipstick out and look at the end N...

Страница 33: ...ilter Service Interval After the first 50 hours Every 150 hours Yearly whichever comes first Change the oil twice as often during special operating conditions 1 Drain the oil from the engine 2 Remove...

Страница 34: ...hine Disconnect the negative terminal first and the positive last Connect the positive terminal first and the negative last Charge the battery in an open well ventilated area away from sparks and flam...

Страница 35: ...hown in Figure 36 2 Secure the battery to the battery tray with the battery clamp carriage bolt and locknut Figure 36 3 Connect the battery cables refer to Connecting the Battery page 35 Connecting th...

Страница 36: ...em Use care whenever handling the bulbs Specification See your Parts Catalog 1 Disconnect the battery refer to Disconnecting the Battery page 34 2 Open the hood 3 Disconnect the electrical connector f...

Страница 37: ...6 Install the new headlight through the opening in the bumper Figure 39 Note Ensure the adjustment posts are lined up with the holes in the mounting bracket behind the bumper 7 Secure the headlight a...

Страница 38: ...100 hours Inspect the steering and suspension for loose or damaged components With the steering wheel at the centered position Figure 40 turn the steering wheel to the left or right If you turn the s...

Страница 39: ...t at each wheel the alignment should be as close to neutral zero as possible Note The tires should be aligned with the tread evenly on the ground to reduce uneven wear 2 If the wheel camber is out of...

Страница 40: ...a around the fill and drain plugs clean with a rag Figure 46 g002109 Figure 46 1 Drain plug 2 Fill plug 3 Align a drain pan with a capacity of 2 L 2 1 qt or more under the drain plug 4 Remove the fill...

Страница 41: ...other locknut to achieve a 0 76 to 1 52 mm 0 03 to 0 06 inch gap between the bottom of the nut washer and the neutral bracket 5 Pull up on each shift cable an ensure that there is a 0 76 to 1 52 mm 0...

Страница 42: ...intenance Cooling System Safety Swallowing engine coolant can cause poisoning keep out of reach from children and pets Discharge of hot pressurized coolant or touching a hot radiator and surrounding p...

Страница 43: ...t can escape and cause burns Do not open the radiator cap when the engine is running Allow engine to cool at least 15 minutes or until the radiator cap is cool enough to touch without burning your han...

Страница 44: ...a level surface 2 Engage the parking brake 3 Shut off the engine and remove the key 4 Raise the hood to access to the master brake cylinder and reservoir Figure 52 g033037 Figure 52 1 Filler neck res...

Страница 45: ...ake lever If you cannot adjust the brake adjustment knob by loosening it and engage the parking brake lever with a force of 133 to 156 N m 30 to 35 ft lb perform the following A Loosen the forward jam...

Страница 46: ...he key 3 Rotate and route the belt over the secondary clutch Figure 56 4 Remove the belt from the primary clutch Figure 56 Note Discard the old belt 5 Align the new belt over the primary clutch Figure...

Страница 47: ...through 3 for the latch on the other side of the machine Cleaning Washing the Machine Service Interval Before each use or daily Wash the machine Wash the machine as needed using water alone or with a...

Страница 48: ...ion page 27 7 Change the engine oil refer to Servicing the Engine Oil page 32 8 Flush the fuel tank with fresh clean fuel 9 Secure all fuel system fittings 10 Check the tire pressure refer to Checking...

Страница 49: ...Notes...

Страница 50: ...for marketing purposes Retention of your Personal Information Toro will keep your personal information as long as it is relevant for the above purposes and in accordance with legal requirements For mo...

Страница 51: ...to restaurants grocery stores hotels schools and hospitals and on a wide variety of products Additionally some online and mail order retailers provide Prop 65 warnings on their websites or in catalogs...

Страница 52: ...ion of the original product warranty and become the property of Toro Toro will make the final decision whether to repair any existing part or assembly or replace it Toro may use remanufactured parts f...

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