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Maintenance

Changing the Gearbox
Lubricant

Service Interval

After the first 100 hours

Every 500 hours / Yearly (Whichever comes first)

1.

Clean the external surfaces of the groomer
housing.

Important:

Ensure that there is no dirt or

clippings on the outside of the groomer
housing; if debris gets inside of the groomer
it can damage the gearbox.

2.

Remove the drain plug on the bottom of the
housing (

Figure 28

).

3.

Remove the fill plug on the side of the housing
and loosen the air-vent plug on the top so air
can pass through (

Figure 28

).

4.

Align a suitable container beneath the oil-drain
port to catch drained oil.

5.

Tip the cutting unit back onto the kickstand
until the drain port is at the bottom to ensure
complete drainage (

Figure 26

).

g346929

Figure 26

1.

Remove the drain plug
from the drain port.

3.

Loosen the air-vent plug.

2.

Remove the fill plug from
the fill port.

6.

Rock the cutting unit back and forth to ensure
complete drainage. When the oil is completely
drained, place the cutting unit on a level surface.

7.

Install the drain plug.

8.

Use the included syringe (Part No. 137-0872) to
fill the drive box with 80-90W oil. Fill with 50 cc
for 5-inch reels or 90 cc for 7-inch reels.

g346931

Figure 27

1.

Syringe with 80-90W oil

2.

Fill port

9.

Install the fill plug and tighten the air-vent plug.

10.

Torque all plugs to 3.62 to 4.75 N∙m (32 to 42
in-lb).

g346930

Figure 28

Right side groomer box shown

1.

Air-vent plug

3.

Drain plug

2.

Fill plug

17

 

Содержание 03763

Страница 1: ...ide plate cutting units Model Numbers 03636 7 8 9 03641 43 and 03721 2 Painted red side plate DPA cutting units Model Numbers 03681 2 03696 7 8 9 03693 and 03863 4 Read this information carefully to l...

Страница 2: ...ring 5 Idler assembly left 2 Idler assembly right 3 Flange locknut 3 8 inch Model 03763 only 10 6 Jam locknut 3 8 inch Model 03768 only 10 Install the idler assembly Left HOC bracket assembly 5 Right...

Страница 3: ...9 N m 85 to 95 ft lb Torque wrench 135 to 150 N m 100 to 110 ft lb Reel driveshaft tool Part No TOR4112 used only on 5 inch reels Reel driveshaft tool Part No TOR4074 used only on 7 inch reels Long ha...

Страница 4: ...rque to 115 to 128 N m 85 to 95 ft lb 2 Apply medium strength removable locking compound to the threads 4 Restrain the reel to install the new insert Restraining the Reel for Installing Threaded Inser...

Страница 5: ...Hex socket button head bolt 3 8 x 3 4 inch 3 Groomer drive box left drive 2 Groomer drive box right drive Procedure 1 Identify the left drive groomer drive boxes and the right drive groomer drive box...

Страница 6: ...ve box shaft to 135 to 150 N m 100 to 110 ft lb Important Use a 6 point socket with heavy wall Important Do not use an impact wrench for this step Important Allow the thread locking compound to cure f...

Страница 7: ...flange locknut 3 8 with 5 8 inch hex 3 Left HOC bracket assembly 2 Apply medium strength cylindrical bonding retaining compound such as Blue Loctite 242 to the shoulder bolts prior to installing the...

Страница 8: ...1 Adjusting bolt 4 Flange nut 2 Locknut 5 Capscrew 3 Carriage bolt and flange locknut 3 8 with 5 8 inch hex 6 Tighten the locknut on the HOC adjuster bolt then back off the locknut 1 2 turn Figure 13...

Страница 9: ...mbly and Optional Broomer Kit Groomer and Broomer Kits Come Separately Parts needed for this procedure 20 Bolt 1 4 x 1 1 2 inches 20 Jam nut 20 Shaft clamp 5 Grooming reel order separately Installing...

Страница 10: ...ght of groom as necessary Installing the Broomer Kit Part Number Broomer Kit 132 7115 18 inch Broomer Kit 132 7125 22 inch Broomer Kit 133 8222 27 inch Broomer Kit 1 Obtain an optional broomer kit for...

Страница 11: ...aining nuts torque them to 45 2 N m 400 in lb 7 While pushing a screwdriver against the strap buckle grasp each strap with a locking pliers and pull the straps tight until they lock into the brush gro...

Страница 12: ...odel 133 0150 only order 45 hydraulic fitting Part No 340 101 and follow the procedure below 1 Remove the hydraulic hose from the hydraulic fitting on the motor 2 Remove the 2 O rings on the new 45 fi...

Страница 13: ...g during periods of high stress Cool season species such as creeping bent grass and annual blue grass should not be groomed during high temperature and high humidity periods in midsummer Many variable...

Страница 14: ...the Height of Cut HOC and Height of Groom HOG recommended range chart for setting the gauge bar 4 At 1 end of the groomer reel measure the distance from the lowest tip of the groomer blade to the work...

Страница 15: ...50 19 0 0 750 2 12 7 to 19 0 0 500 to 0 750 19 0 0 750 3 12 7 to 15 8 0 500 to 0 625 22 2 0 875 1 15 8 to 22 2 0 625 to 0 875 22 2 0 875 2 15 8 to 22 2 0 625 to 0 875 22 2 0 875 3 15 8 to 19 0 0 625 t...

Страница 16: ...at you would normally use without the grooming reel Use a Wiehle roller on the front and a full roller on the rear Note The amount of grass removed is a key indicator in determining the height depth s...

Страница 17: ...cutting unit back onto the kickstand until the drain port is at the bottom to ensure complete drainage Figure 26 g346929 Figure 26 1 Remove the drain plug from the drain port 3 Loosen the air vent pl...

Страница 18: ...the groomer drive hex head Figure 29 Important If the groomer drive box is installed on the right side of a cutting unit turn the groomer drive hex head counter clockwise right hand thread to remove...

Страница 19: ...re 31 Note Insert the pry bar between the top of the reel shaft and the backs of 2 reel blades so that the reel will not move Important Do not contact the cutting edge of any blades with the pry bar t...

Страница 20: ...reel locking it in place Important Do not contact the cutting edge of any blades with the pry bar this may damage the cutting edge and or cause a high blade Important The insert on the left side of t...

Страница 21: ...Notes...

Страница 22: ...ch or 27 inch Cutting Units with 7 Reel 7IN RM UNIVERSAL BI DIRECTIONAL GROOMER Groomer Kit 2006 42 EC Relevant technical documentation has been compiled as required per Part B of Annex VII of 2006 42...

Страница 23: ...for marketing purposes Retention of your Personal Information Toro will keep your personal information as long as it is relevant for the above purposes and in accordance with legal requirements For mo...

Страница 24: ...roduct warranty and become the property of Toro Toro will make the final decision whether to repair any existing part or assembly or replace it Toro may use remanufactured parts for warranty repairs D...

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