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3.1 OPERATION

Read the following sections to understand how to operate the 4th

Axis:

l

"About the Center Hole" (below)

l

"Align the Angle of the Tilt Position" (below)

l

"Distribute Wear on the Rotary Table" (below)

l

"Lock the Tilt Position" (below)

l

"Set a Reference Location" (below)

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"Tighten the Rotary Clamps" (on the next page)

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"Turn the Rotary Table by Hand" (on the next page)

3.1.1 About the Center Hole

The center hole is ground to an MT taper, or a through bore, to fit

workholding. On rotary tables with an MT taper, there is also a

shallow, concentric pilot hole, used to locate a chuck or other

tooling.

Figure 3-1: Center hole.

Make sure that coolant does not enter the moving rotary table

components. If it does, go to "Examine the 4th Axis for Coolant

Resistance" (page 11).

3.1.2 Align the Angle of the Tilt Position

Use the vernier scale to align the angle of the 6-in. Tilting

Rotary Table or 8-in. Tilting Rotary Table when moving from

horizontal to vertical.

Figure 3-2: Vernier scale.

Note:

It's easier to setup chucks or fixtures while the

rotary table is in the horizontal position, and then

move the rotary table to the vertical position.

3.1.3 Distribute Wear on the Rotary Table

We recommend distributing wear over the whole of the worm gear.

Do the following:

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When doing long runs of constant back-and-forth movement,

occasionally reposition the table top and workholding fixture.

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If the moves are close to 180°, continue rotating in the same

direction to the start point, rather than returning in the

opposite direction.

l

Program the start point to change a few degrees each time (if

the part permits).

3.1.4 Lock the Tilt Position

You must lock the tilt position on the 6-in. Tilting Rotary Table or 8-

in. Tilting Rotary Table before machining. To lock the tilt position:

1. Set the desired tilt of the rotary table.

2. Tighten the two tilt clamps.

The tilt position is locked in place.

3.1.5 Set a Reference Location

To read angles directly off the table:

Loosen the clamp holding the adjustable reference mark in

place, and then move the pointer to an exact degree mark.

Page 6

©Tormach® 2019
Specifications subject to change without notice.

tormach.com

TD10552: Owner's Guide: 4th Axis (0919A)

TECHNICAL DOCUMENT

Содержание 4th Axis

Страница 1: ...TECHNICAL DOCUMENT Version 0919A OWNER S GUIDE 4TH AXIS Page 1...

Страница 2: ...ote After the rotary table is filled with oil you must allow it to drain the excess oil which may take up to two days You may use the 4th Axis while it drains 1 Identify the oil fittings on the rotary...

Страница 3: ...put counterclockwise pressure on the motor clockwise on super spacer rotary tables and slowly tighten the set screw until you feel resistance to the pressure you re applying Tip Move slowly the resis...

Страница 4: ...n the right side of the machine table 3 Loosely attach the rotary table toe clamps to the machine table Note The components are left loose so that you can adjust the rotary table 4 Attach a magnetic d...

Страница 5: ...t the power wire spade connectors to the DC BUS board as follows a Connect wire 241 brown to A terminal b Connect wire 240 blue to A terminal 10 Put back the wire trough covers Verify the Installation...

Страница 6: ...p chucks or fixtures while the rotary table is in the horizontal position and then move the rotary table to the vertical position 3 1 3 Distribute Wear on the Rotary Table We recommend distributing we...

Страница 7: ...e the eccentric Turn the motor mount as far as it will rotate in the clockwise direction counterclockwise on super spacer rotary tables 3 Tighten the eccentric lock The worm gear is disengaged To reen...

Страница 8: ...ting the chuck to the table and centering it to the rotational axis Each chuck comes with both inside and outside interchangeable jaw sets l 5C Collet Adapter A 5C Collet Adapter for 8 in Table PN 302...

Страница 9: ...m gear Rotate it completely counterclockwise on standard and tilting rotary tables clockwise on super spacer rotary tables 5 Verify that the rotary table does not turn It doesn t turn when the motor i...

Страница 10: ...tor mount 3 Remove the motor with the coupling still attached from the motor mount 4 Put grease on the back side of the spacer 5 Use two spanner wrenches to tighten or loosen the lock nuts Figure 5 4...

Страница 11: ...ill and has a large flat surface supported by an oil film The oil port on the edge of the rotary table and on the base casting itself provides oil to the sliding surfaces It s important to occasionall...

Страница 12: ...g for defects Do one of the following l If the coupling is broken remove the coupling and replace with either the Coupling 6 in Rotary Table PN 31840 or the Coupling 8 in Rotary Table PN 30715 l If th...

Страница 13: ...a trigger style oil can to fill the oil fittings Insert the tip of the oil can into each fitting and pump in oil until you can feel back pressure 4 On the standard rotary tables 6 in Rotary Table or 8...

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