TorcUP TXU-16 Скачать руководство пользователя страница 2

1

WARNING

Operational and Maintenance Manual for TorcUP 

TXU-2, TXU-4, TXU-8, and TXU-16

Uniswivel Low Profile Hydraulic Torque Wrenches

Version 2:  2016 September

IMPORTANT SAFETY INFORMATION ENCLOSED.

READ THIS MANUAL BEFORE OPERATING TOOL.

IT IS THE RESPONSIBILITY OF THE EMPLOYER TO PLACE THE INFORMATION IN THIS 

MANUAL INTO THE HANDS OF THE OPERATOR.

FAILURE TO OBSERVE THE FOLLOWING WARNINGS COULD RESULT IN INJURY.

Series TXU-2, TXU-4, TXU-8, and TXU-16 Low Profile Hydraulic Torque Wrenches are designed for 

installing and removing threaded fasteners having minimal wrench clearance and requiring precise high 

torque during bolt makeup and maximum torque for bolt breakout.

 

TorcUP Inc. is not responsible for customer modification of tools for applications on 

 

which TorcUP Inc. was not consulted.

USING THE TOOL

• 

Always operate, inspect and maintain this tool in accordance with American National Standards 

Safety Code for Hydraulic Rams and Jacks (ANSI B30.1).

• 

This tool will function using an air or electric powered hydraulic pump.  Adhere to the pump safety 

 

requirements and follow instructions when connecting the pump to the tool.

• 

Use only equipment rated for the same pressure and torque.

• 

Use only a hydraulic pump capable of generating 10,000 psi (681 bar) maximum pressure with this 

tool.

• 

Use only twin line hydraulic hose rated for 10,000 psi (681 bar) pressure with this tool.

• 

Do not interchange the male and female swivel inlets on the tool or the connections on one end of 

the hose.  Reversing the inlets will reverse the power stroke cycle and may damage the tool.

• 

Do not use damaged, frayed or deteriorated hoses and fittings.  Make certain there are no cracks, 

splits or leaks in the hoses.

• 

Use the quick connect system to attach the hoses to the tool and pump.

• 

When connecting hoses that have not been preloaded with hydraulic oil, make certain the pump 

reservoir is not drained of oil during start-up.

• 

Do not remove any labels.  Replace any damaged label.

• 

Do not handle pressurized hoses.  Escaping oil under pressure can penetrate the skin, causing 

serious injury. If oil is injected under the skin, see a doctor immediately.

• 

Never pressurize uncoupled couplers.  Only use hydraulic equipment in a coupled system.

• 

Always wear eye protection when operating or performing maintenance on this tool.

• 

Always wear head and hand protection and protective clothing when operating this tool.

NOTICE

For Technical Support & Information Contact:

TorcUP Inc.

1025 Conroy Place, Easton, PA 18040 USA

Phone: +1 610-250-5800  Fax:+1 610-250-2700

email: [email protected]

The use of other than genuine TorcUP replacement parts may result in safety 

hazards, decreased tool performance, increased maintenance, and may invalidate 

all warranties. Repairs should be made only by authorized personnel.  Consult 

your nearest TorcUP Authorized Service Center.

Refer All Communications to the Nearest TorcUP Office or Distributor.

 

Содержание TXU-16

Страница 1: ... TXU 8 and TXU 16 MANUAL TXU Series Uniswivel Low Profile Hydraulic Torque Wrenches TXU Series Phone 1 610 250 5800 Fax 1 610 250 2700 Toll Free 1 888 TORCUP 1 Email sales torcup com Website www torcup com 1025 Conroy Place Easton PA 18040 U S A ...

Страница 2: ... psi 681 bar pressure with this tool Do not interchange the male and female swivel inlets on the tool or the connections on one end of the hose Reversing the inlets will reverse the power stroke cycle and may damage the tool Do not use damaged frayed or deteriorated hoses and fittings Make certain there are no cracks splits or leaks in the hoses Use the quick connect system to attach the hoses to ...

Страница 3: ...the bolt This tool is not insulated against electric shock This equipment must not be operated or serviced unless the operator read the operating instructions and fully understands the purpose consequences and procedure of each step When operating a larger tool TXU 16 above waist height employ a secondary means of support for safety purposes A tool sling or chains may be used Consult your safety d...

Страница 4: ...shown on the gauge 3 Adjust the pressure by loosening the wing nut that locks the pressure adjustment thumbscrew Rotate the thumbscrew clockwise to increase the pressure and counterclockwise to decrease the pressure When decreasing pressure always lower the pressure below the desired point and then bring the gauge back up to the desired pressure 4 When the desired pressure is reached retighten the...

Страница 5: ...mount of contaminants in the work area is one factor Tools used in a clean room environment will obviously require less service than a tool used out doors and dropped in loose dirt or sand Marine Moly Grease is formulated not to wash out of the tool in areas where lubrication is critical Whenever lubrication is required lubricate as follows 1 Separate the low profile cylinder from the ratchet link...

Страница 6: ...er Weight lbs kg 4 0 1 8 6 9 3 1 12 5 5 7 16 7 3 Link Weight lbs 2 4 3 5 5 4 7 6 11 9 14 5 21 0 28 0 kg 1 0 1 5 2 4 3 4 5 5 6 5 9 5 13 0 Length 1 in mm 6 45 163 8 7 87 199 9 10 81 258 6 12 93 328 4 Length 2 in mm 5 99 152 4 6 58 167 1 7 34 186 4 8 20 208 2 Width 1 in mm 1 25 31 8 1 63 41 4 2 05 52 1 2 50 63 5 Width 2 in mm 2 19 55 6 2 26 57 4 2 26 57 4 2 26 57 4 Radius in mm 0 36 9 1 0 46 11 7 0 5...

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Страница 15: ...ning Ring TX 2 C13 2 9 Link Pin TX 2 C15 1 10 End Cover TXU 2 C17 1 11 End Cover Screw TX 2 C23 1 12 Slider Pin TX 2 C27 1 13 End Plug Seal TX 2 C29 1 14 Rod Seal TX 2 C31 1 16 Piston Seal TX 2 C33 1 18 Link Retaining Spring TX 2 C53 1 19 Uniswivel Assembly USS 00 1 20 Uniswivel Post Screw USS 21 4 21 Male 1 4 NPT to Male 1 4 NPT F004004 1 22 Coupler Set HC S 100 1 40 Seal Insertion Tool ATX 2 ST ...

Страница 16: ... 1 5 Drive Pin Spring TX 2 L07 1 6 Ratchet TX 2 L09 1 7 Drive Segment TX 2 L11 1 8 Upper Spacer TX 2 L13 1 10 Lower Spacer TX 2 L15 1 11 Spacer Pin TX 2 L17 2 12 Sideplate Sleeve TX 2 L19 2 13 Shroud TX 2 L21 1 14 Segment Spring TX 2 L25 1 15 Upper Spacer Screw TX 2 L27 4 16 Lower Spacer Screw TX 2 L29 4 17 Shroud Screw TX 2 L31 2 18 Drive Pin Spring Roll Pin TX 2 L33 1 ...

Страница 17: ...n TX 4 C15 1 10 End Cover TXU 4 C17 1 11 End Cover Screw TX 4 C23 1 12 Slider Pin TX 4 C27 1 13 End Plug Seal TX 4 C29 1 14 Rod Seal TX 4 C31 1 16 Piston Seal TX 4 C33 1 17 Cylinder Gland TX 4 C51 1 18 Link Retaining Spring TX 4 C53 1 19 Uniswivel Assembly USL 00 1 20 Uniswivel Post Screw USL 21 4 21 Male 1 4 NPT to Male 1 4 NPT F004004 1 22 Coupler Set HC S 100 1 40 Seal Insertion Tool ATX 4 ST 4...

Страница 18: ... 1 5 Drive Pin Spring TX 4 L07 1 6 Ratchet TX 4 L09 1 7 Drive Segment TX 4 L11 1 8 Upper Spacer TX 4 L13 1 10 Lower Spacer TX 4 L15 1 11 Spacer Pin TX 4 L17 2 12 Sideplate Sleeve TX 4 L19 2 13 Shroud TX 4 L21 1 14 Segment Spring TX 4 L25 1 15 Upper Spacer Screw TX 4 L27 4 16 Lower Spacer Screw TX 4 L29 4 17 Shroud Screw TX 4 L31 2 18 Drive Pin Spring Roll Pin TX 4 L33 1 ...

Страница 19: ...n TX 8 C15 1 10 End Cover TXU 8 C17 1 11 End Cover Screw TX 8 C23 1 12 Slider Pin TX 8 C27 1 13 End Plug Seal TX 8 C29 1 14 Rod Seal TX 8 C31 1 16 Piston Seal TX 8 C33 1 17 Cylinder Gland TX 8 C51 1 18 Link Retaining Spring TX 8 C53 1 19 Uniswivel Assembly USL 00 1 20 Uniswivel Post Screw USL 21 4 21 Male 1 4 NPT to Male 1 4 NPT F004004 1 22 Coupler Set HC S 100 1 40 Seal Insertion Tool ATX 8 ST 4...

Страница 20: ... 1 5 Drive Pin Spring TX 8 L07 1 6 Ratchet TX 8 L09 1 7 Drive Segment TX 8 L11 1 8 Upper Spacer TX 8 L13 1 10 Lower Spacer TX 8 L15 1 11 Spacer Pin TX 8 L17 2 12 Sideplate Sleeve TX 8 L19 2 13 Shroud TX 8 L21 1 14 Segment Spring TX 8 L25 1 15 Upper Spacer Screw TX 8 L27 4 16 Lower Spacer Screw TX 8 L29 4 17 Shroud Screw TX 8 L31 2 18 Drive Pin Spring Roll Pin TX 8 L33 1 ...

Страница 21: ...3 5 1 6 Slider TX 16 C09 2 7 End Cap TXU 16 C11 1 9 Link Pin TX 16 C15 1 12 Slider Pin TX 16 C27 1 13 End Plug Seal TX 16 C29 1 14 Rod Seal TX 16 C31 1 16 Piston Seal TX 16 C33 1 17 Cylinder Gland TX 16 C51 1 18 Link Retaining Spring TX 16 C53 1 19 Uniswivel Assembly USL 00 1 20 Uniswivel Post Screw USL 21 4 21 Male 1 4 NPT to Male 1 4 NPT F004004 1 22 Coupler Set HC S 100 1 41 Gland Removal Tool ...

Страница 22: ...6 Ratchet TX 16 L09 1 7 Drive Segment TX 16 L11 1 8 Upper Spacer TX 16 L13 1 9 Middle Spacer TX 16 L14 1 10 Lower Spacer TX 16 L15 1 11 Spacer Pin TX 16 L17 2 12 Sideplate Sleeve TX 16 L19 2 13 Shroud TX 16 L21 1 14 Segment Spring TX 16 L25 1 15 Upper Spacer Screw TX 16 L27 4 16 Lower Spacer Screw TX 16 L29 4 17 Shroud Screw TX 16 L31 2 18 Drive Pin Spring Roll Pin TX 16 L33 1 19 Spacer Roll Pin T...

Страница 23: ...ing 7 Swivel O ring Small 12 Swivel Post Screw 8 Swivel O ring Large 9 Post O ring Joint Kit USS JKIT 10 Joint O ring ITEM NAME 11 Swivel Screw 2 Joint 12 Swivel Post Screw 3 Swivel Arm Advance 4 Swivel Arm Retract 5 Retaining Ring 9 Post O ring 10 Joint O ring 11 Swivel Screw Seal Kit USS SKIT ITEM NAME 7 Swivel O ring Small 8 Swivel O ring Large 9 Post O ring 10 Joint O ring 12 Swivel Post Screw...

Страница 24: ...Small 12 Swivel Post Screw 8 Swivel O ring Large 9 Post O ring Joint Kit USL JKIT 10 Joint O ring ITEM NAME 11 Swivel Screw 2 Joint 12 Swivel Post Screw 3 Swivel Arm Advance 13 Cap Screw 4 Swivel Arm Retract 6 Cap 9 Post O ring 10 Joint O ring 11 Swivel Screw 13 Cap Screw Seal Kit USL SKIT ITEM NAME 7 Swivel O ring Small 8 Swivel O ring Large 9 Post O ring 10 Joint O ring 12 Swivel Post Screw 13 C...

Страница 25: ...and working it around the post For USL uni swivels install the cap 6 and secure with the cap screws 13 6 Slide the joint O rings 10 onto the arms of the joint from outside to inside 7 Lightly lubricate the arms of the joint 8 Using hand pressure press the swivels 3 4 onto the joint Note One of the arms of the joint has an R engraved on the end denoting that it is the retract side Install the retra...

Страница 26: ...ews 20 that clamp the uniswivel to the housing Collect the O rings three for the TXU 2 five for the TXU 4 and TXU 8 2 Remove the housing from the vise and turn it over a container to catch any oil remaining inside the cylinder 3 Place the tool with the slider pin hole over a clearance opening and use a small drift to tap the slider pin 12 out of the sliders 6 and piston 2 Re clamp the housing in t...

Страница 27: ...g in a soft block and use a small drift to tap the pin out of the sliders and piston rod MAINTENANCE SECTION DISASSEMBLY OF THE RATCHET LINK 1 Lay the ratchet link flat on a workbench with the left side plate 1 downward and using a hex wrench unscrew and remove the two lower spacer screws 16 2 Using a hex wrench unscrew and remove the two upper spacer screws 15 3 For series TXU 16 Use a roll pin p...

Страница 28: ...using 7 Flip the housing in the vise and drive the piston 2 into the housing with a brass tap until the end cap 7 seats in the retaining rings 8 8 Install the end cover 10 applying a non permanent thread locking compound to the end cover screw 11 threads 9 Remove the housing from the vice and place on a soft block with the engraved side up 10 Install sliders 6 one on each side of the piston 2 For ...

Страница 29: ...16 and secure the pins with the screws through the side plate 4 Place the lower spacer 10 over the pins against the side plate Make certain it is correctly oriented so that no part of the spacer extends beyond the edge of the side plate 5 Insert the drive pin 4 into the small cross hole and slot in the drive plate 3 Invert the plate causing the ends of the pin to enter the slot and move the pin to...

Страница 30: ...Insert the link pin 9 into the hole in the link side plate 1 or 2 until the cylinder piston rod 2 snaps into the annular groove around the center of the link pin MAINTENANCE SECTION 13 Place the left side plate sleeve on the hub of the ratchet and align the screw holes for the spacers 14 After applying a non permanent thread locking compound to the threads Use hex wrenches to install the two remai...

Страница 31: ... screws sheared Replace any broken screws Coupler is defective Replace any defective coupler Ratchet will not turn Grease or dirt build up in the teeth of the ratchet link and drive segment Disassemble the ratchet and clean the grease or dirt out of the teeth Worn or broken teeth on ratchet and or drive segment Replace any worn or damaged parts Tool tightens immedi ately when turned on Hose connec...

Страница 32: ...SAVE THESE INSTRUCTIONS DO NOT DESTROY NOTES Phone 1 610 250 5800 Fax 1 610 250 2700 Toll Free 1 888 TORCUP 1 Email sales torcup com Website www torcup com 1025 Conroy Place Easton PA 18040 U S A ...

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